Dalliston v Taylor & Anor [2015] ICQ 17 (2015) 251 IR 3
INDUSTRIAL COURT OF QUEENSLAND
CITATION: Dalliston v Taylor & Anor [2015] ICQ 017
PARTIES: GREG DALLISTON, INDUSTRY SAFETY & HEALTH
REPRESENTATIVE
(appellant)
v
GAVIN TAYLOR, CHIEF INSPECTOR OF COAL
MINES
(first respondent)
BM ALLIANCE COAL OPERATIONS PTY LTD
(second respondent)
FILE NO/S: C/2013/16
PROCEEDING: Appeal
DELIVERED ON: 23 July 2015
HEARING DATE: 8, 9, 10, 12 December 2014
MEMBER: Martin J, President
ORDER/S: Appeal dismissed.
CATCHWORDS: ENERGY AND RESOURCES – MINERALS – MINING
FOR MINERALS – CONDUCT OF MINING OPERATIONS
– MINE SAFETY – PARTICULAR CASES – where the
appellant issued a directive to “stop the use of any mobile plant
that is not protected by a protective structure shown to be of an
equivalent (or better) engineered standard than in place at the
mine prior to the change” – where the first respondent set aside
the directive – where the matter proceeded before this court as
a de novo appeal – where the light vehicles previously used at
the mine were fitted with a roll-over protection system – where
the second respondent commenced a process by which those
vehicles would be replaced by ANCAP 5 Star rated vehicles –
where the senior site executive has an obligation to ensure the
risk to persons from coal mining operations is at an acceptable
level and to ensure any mobile plant at risk of roll-over is
provided with a structure to protect a person using the plant
from injury – whether the appellant had standing to bring the
appeal – whether there was a basis for making the directive –
whether the use of the new vehicles constitutes an acceptable
level of risk as defined in the Coal Mining Safety and Health
Act 1999.
Acts Interpretation Act 1954, s 24AA
Administrative Decisions (Judicial Review) Act 1977 (Cth), s
12
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2
Coal Mining Safety and Health Act 1999, Part 8, Div 2, s 7, s
11, s 27, s 29, s 33, s 37, s 42, s 109, s 127, s 166, s 167, s 168,
s 169, s 175, s 176, s 177, s 243, s 246, s 248
Coal Mining Safety and Health Regulation 2001, s 5, s 74
CASES: Allan v Transurban City Link Pty Ltd (2001) 208 CLR 167
Community Television Sydney Ltd v Australian Broadcasting
Authority (No 2) (2004) 136 FCR 338
Construction, Forestry, Mining & Energy Union v Lyne &
Anor [2005] 2 Qd R 378
De Tournouer v Chief Executive, Department of Environment
& Resource Management [2011] 1 Qd R 200
Executive Council of Jewry v Scully (1998) 79 FCR 537
Fagan v Crimes Compensation Tribunal (1982) 150 CLR 666
Health World Ltd v Shin-Sun Australia Pty Ltd (2010) 240
CLR 590
Johns v Australian Securities Commission (1993) 178 CLR
408
R v Australian Broadcasting Tribunal; ex parte Hardiman
(1980) 144 CLR 13
Shop Distributive & Allied Employees Association v Minister
for Industrial Affairs (SA) (1995) 183 CLR 552
TXU Electricity Ltd v Office of the Regulator-General (2001)
3 VR 93
United States Tobacco Company v Minister for Consumer
Affairs (1988) 20 FCR 520
APPEARANCES: M Hinson QC and C Hartigan for the appellant
M Byrne QC and A Freeman for the first respondent
P Roney QC and G Beacham for the second respondent
Slater & Gordon for the appellant
G Cooper, Crown Solicitor for the first respondent
Ashurst Australia for the second respondent
[1] The Peak Downs Mine is a large open cut coal mine in the Bowen Basin near Moranbah.
It is operated by the second respondent (“BMA”).
[2] This case concerns the “suitability” of a particular class of light vehicle used by BMA in
and about the mine. The “suitability” of these vehicles is to be assessed against the
requirements of the Coal Mining Safety and Health Act 1999 (“the Act”)1 and the Coal
Mining Safety and Health Regulation 2001 (“the Regulation”)2.
[3] Mr Dalliston, the appellant, is an Industry Safety and Health Representative (“ISHR”)
appointed under Part 8, Division 2 of the Act.
1 The version current at 1 October 2014.
2 The version current at 1 July 2014.
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[4] Mr Taylor, the first respondent, was at the relevant time the Chief Inspector of Coal Mines
appointed under Part 9, Division 1 of the Act.
[5] On 6 February 2013 Mr Dalliston issued a directive under s 167 of the Act which had the
effect of preventing the use of the light vehicles at the mine.
[6] Mr Taylor, by a decision of 25 March 2013 (“the review decision”), set Mr Dalliston’s
directive aside.
[7] Mr Dalliston appeals against that decision by Mr Taylor pursuant to s 243 of the Act. He
seeks the following orders:
(a) That the appeal be allowed;
(b) That the review decision of Mr Taylor be set aside;
(c) That the directive issued by Mr Dalliston be reinstated; and
(d) That the Chief Inspector of Coal Mines issue a directive pursuant to s 172 of the
Act that an independent engineering study be conducted to determine whether the
new mobile plant introduced at the mine was of an engineered standard that was
equivalent to or better than what was in place at the mine prior to the change.
Nature of the appeal
[8] Section 243 of the Act sets out who may appeal:
“243 Who may appeal
A person whose interests are affected by the following may appeal to the
Industrial Court—
(a) a directive given by the chief inspector;
(b) a review decision of the chief inspector under part 9, division 5,
subdivision 4.”
[9] Section 246 of the Act provides for hearing procedures:
“246 Hearing procedures
(1) The procedure for an appeal is to be in accordance with the rules of
court or, if the rules make no provision or insufficient provision, in
accordance with directions of the Industrial Court.
(2) An appeal is by way of rehearing, unaffected by the chief inspector's
review decision or a directive given.”
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[10] Section 248 of the Act sets out the powers of this court on appeal:
“248 Powers of court on appeal
(1) In deciding an appeal, the Industrial Court may—
(a) confirm the directive or decision appealed against; or
(b) vary the directive or decision appealed against; or
(c) set aside the directive or decision appealed against and make a
directive or decision in substitution for the directive or decision
set aside; or
(d) set aside the directive or decision appealed against and return the
issue to the person who gave the directive or to the maker of the
decision with directions the court considers appropriate.
(2) If on appeal the court acts under subsection (1)(b) or (c), the decision is
taken, for this Act (other than this part), to be that of the chief inspector
or the person who gave the directive.
(3) The court may make an order for costs it considers appropriate.”
[11] The language used in s 246 is inconsistent. For an “appeal by way of rehearing” to be
successful it ordinarily requires that the original decision-maker be shown to have erred
in law or fact. But this section says that the appeal is to be “unaffected by the chief
inspector's review decision” which would seem to be inconsistent with the ordinary
understanding of an appeal by way of rehearing.
[12] This clumsiness of expression is to be found in other statutes. A similar provision was
considered in De Tournouer v Chief Executive, Department of Environment & Resource
Management3 where Fraser JA said that the expression meant that the appeal tribunal
could “exercise afresh the statutory power”4. In other words, section 246 uses a form of
words which is more clearly understood as an appeal de novo. An appeal de novo involves
a rehearing of the evidence by the appellate court. It is analogous to a new trial.
[13] The parties were agreed that I should proceed as if this matter was, in effect, a trial by
which the directive would be reviewed and that I need not have regard to the decision of
the first respondent.
[14] The next consideration concerns onus. Although this is, in effect, a hearing de novo, the
orders sought by Mr Dalliston include setting aside the review decision. In other words,
Mr Dalliston is seeking to establish that his decision was correct and should be reinstated.
But, the exercise I must embark on requires that I stand in the shoes of the Chief Inspector
and exercise the power afresh. In doing that, the question for this Court is determined by
the provisions of the Act relating to acceptable levels of risk. Thus, it is not a question of
comparing what was in place but, rather, whether the replacement vehicles satisfy the Act
so far as risk is concerned.
3 [2011] 1 Qd R 200.
4 Ibid at [8].
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Background
[15] The Peak Downs mine site covers a large area, and in order for employees to be able to
be in the right place at the right time a number of vehicles of the “king cab utility” type
are used. It was accepted by the parties that these light vehicles fall within the description
of “mobile plant” as used in s 74 of the Regulation. The types of light vehicles which
had been in use at the mine site were a mixture of makes and models. All of them, though,
had been modified by having a rollover protection system (“ROPS”) installed. This took
the form of a roll cage within the vehicle or an external cage. This modification was
done on an ad hoc basis with the result that there was no common standard for ROPS on
the light vehicles. There was no evidence that any of the particular ROPS had been tested
to determine their capacity to protect the occupants of a ROPS fitted vehicle. There was
evidence, though, as to the capacity of ROPS generally to provide protection.
[16] In 2012 BMA commenced a process by which all the light vehicles then being used at
Peak Downs would be replaced by similar vehicles which were ANCAP 5 Star rated. The
difference in the vehicles (which was to lead to this appeal) is that the new vehicles would
not be fitted with a ROPS.
[17] ANCAP is the acronym for Australasian New Car Assessment Program. It is a program
through which a vehicle’s capacity to withstand impacts can be tested. A rating system
is applied and 5 stars is the highest rating available.
[18] As part of the process of introduction of these vehicles BMA conducted a series of
information meetings and consultations. There is some dispute about the extent of the
consultation but it is not a matter which was pursued in this case.
[19] On 6 February 2013, Mr Dalliston issued a directive under s 167 of the Act. The directive
read:
“I have reasonable belief that there is an unacceptable level of risk as a consequence
of the mine changing the standards of protective structure as required for plant by
s74 Coal Mining Safety and Health Regulation 2001.
This has been confirmed by discussions with Mr Sean Milfull Site Senior Executive
during discussions at the mine on Wednesday 6th February in the company of SSHR
A Large and Health Safety Manager Brett Lamont.
Chapter 2, Part 10, Division 2, Section 74 (Protective Structures) of the Coal
Mining Safety and Health Regulation 2001 prescribes a way of achieving
acceptable level of risk
74 Protective structures
(1) This section applies to mobile plant used at a coal mine if the plant is
assessed as being at risk of overturning or being struck by a falling object.
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(2) The site senior executive must ensure the plant is provided with a structure
to protect a person using the plant from injury if it overturns or is struck by
the object.
Section 29 of the Coal Mining Safety and Health Act 1999 states how to achieve
‘acceptable level of risk’.
29 What is an acceptable level of risk
(1) For risk to a person from coal mining operations to be at an acceptable
level, the operations must be carried out so that the level of risk from the
operations is—
(a) within acceptable limits; and
(b) as low as reasonably achievable.
After reviewing all of the documentation provided by the mine which was used to
change the standard of ‘protective structure’ on the new light vehicles I cannot find
any evidence that the new standard in (sic) not equal to the standard of protection
previously in place and hence I have a reasonable belief that this is not as low as
reasonably achievable. Therefor not meeting the definition of ‘acceptable level of
risk’ as stated in s29 CMSHA 1999.
Under my powers pursuant to s119(1)(f) of the Coal Mining Safety and Health Act
1999, I hereby issue a directive under s167 to stop the use of any mobile plant that
is not protected by a protective structure shown to be of an equivalent (or better)
engineered standard than in place at the mine prior to the change.
This written directive is a follow up of the verbal directive issued at the mine at
approximately 3pm on Wednesday 6th February 2013.”
[20] On the same day, Mr Milfull (the Site Senior Executive at Peak Downs) requested a
review of the directive under s 175 of the Act.
[21] On 25 March 2013 Mr Taylor set aside the directive and gave his reasons for doing so.
He concluded that:
(a) “A 5 Star ANCAP rated vehicle will be less likely to be involved in a roll
over incident compared to a 4 Star ANCAP rated vehicle fitted with an after-
market ROPS.”
(b) “A person travelling in a 5 Star ANCAP rated vehicle will be at less risk of
injury in the event of a roll over compared to a person in a 4 Star ANCAP
rated vehicle with an after-market ROPS.”
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(c) “A 5 Star ANCAP rated vehicle will be less likely to roll over and will
provide better occupant protection than a 5 Star ANCAP rated vehicle fitted
with an after-market ROPS device.”
[22] It is from that decision that this appeal has been brought.
Relevant legislative provisions
[23] The objects of the Act are found in s 6. It provides:
“6 The objects of this Act are—
(a) to protect the safety and health of persons at coal mines and persons who may
be affected by coal mining operations; and
(b) to require that the risk of injury or illness to any person resulting from coal
mining operations be at an acceptable level; and
(c) to provide a way of monitoring the effectiveness and administration of
provisions relating to safety and health under this Act and other mining
legislation.”
[24] How those objects are to be achieved is set out in s 7. So far as relevant, it provides:
“The objects of this Act are to be achieved by—
(a) imposing safety and health obligations on persons who operate coal mines or
who may affect the safety or health of others at coal mines; and
(b) providing for safety and health management systems at coal mines to manage
risk effectively; and
(c) making regulations and recognised standards for the coal mining industry to
require and promote risk management and control; and
…
(e) providing for safety and health representatives to represent the safety and
health interests of coal mine workers; and
(f) providing for inspectors and other officers to monitor the effectiveness of risk
management and control at coal mines, and to take appropriate action to
ensure adequate risk management; and
…”
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[25] An acceptable level of risk is referred to in s 6(b). Section 29 defines an acceptable level
of risk:
“(1) For risk to a person from coal mining operations to be at an acceptable level,
the operations must be carried out so that the level of risk from the operations
is—
(a) within acceptable limits; and
(b) as low as reasonably achievable.
(2) To decide whether risk is within acceptable limits and as low as reasonably
achievable regard must be had to—
(a) the likelihood of injury or illness to a person arising out of the risk; and
(b) the severity of the injury or illness.”
[26] Section 33 imposes obligations on various persons under the Act. For example, a coal
mine operator (such as BMA) or a site senior executive (such as Mr Milfull) have
obligations under Div 3 of Part 3 of the Act.
[27] Section 37 sets out how such an obligation may be discharged if a regulation has been
made. It provides:
“(1) If a regulation prescribes a way of achieving an acceptable level of risk, a
person may discharge the person’s safety and health obligation in relation to
the risk only by following the prescribed way.
(2) If a regulation prohibits exposure to a risk, a person may discharge the
person’s safety and health obligation in relation to the risk only by ensuring
the prohibition is not contravened.
(3) Subject to subsections (1) and (2), if a recognised standard states a way or
ways of achieving an acceptable level of risk, a person discharges the person’s
safety and health obligation in relation to the risk only by—
(a) adopting and following a stated way; or
(b) adopting and following another way that achieves a level of risk that is
equal to or better than the acceptable level.”
[28] The obligations of a site senior executive are contained in s 42:
“A site senior executive for a coal mine has the following obligations in relation to
the safety and health of persons who may be affected by coal mining operations—
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(a) to ensure the risk to persons from coal mining operations is at an
acceptable level;
(b) to ensure the risk to persons from any plant or substance provided by
the site senior executive for the performance of work by someone other
than the site senior executive’s coal mine workers is at an acceptable
level;
…”
[29] There are sections in the Regulation which are relevant to this matter. Section 5 of the
Regulation provides:
“5 Ways of achieving an acceptable level of risk
(1) This chapter, other than sections 47(3) and 52(1), prescribes ways of
achieving an acceptable level of risk at a coal mine in the circumstances
mentioned in the chapter.
(2) However, this chapter does not deal with all circumstances that expose
someone to risk at a coal mine.
(3) A person may discharge the person’s safety and health obligation in the
circumstances mentioned in this chapter only by following the prescribed
ways.”
[30] Section 74 appears in the same chapter of the Regulation as s 5. It applies to mobile plant
and provides:
“74 Protective structures
(1) This section applies to mobile plant used at a coal mine if the plant is assessed
as being at risk of overturning or being struck by a falling object.
(2) The site senior executive must ensure the plant is provided with a structure to
protect a person using the plant from injury if it overturns or is struck by the
object.”
Preliminary issues
[31] BMA raised two preliminary issues:
(a) Mr Dalliston had no standing to bring this appeal; and
(b) There was no basis for making the directive.
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Did Mr Dalliston have standing to appeal?
[32] Section 243 of the Act provides for who may appeal:
“243 Who may appeal
A person whose interests are affected by the following may appeal to the Industrial
Court—
(a) a directive given by the chief inspector;
(b) a review decision of the chief inspector under part 9, division 5, subdivision
4.”
[33] BMA submits that Mr Dalliston is not able to appeal on two bases:
(a) he does not have the requisite “interest” which has been affected, and
(b) he cannot be a competent appellant in respect of a review of his own decision.
(a) Does he have the requisite interest?
[34] BMA submits that Mr Dalliston is not a “person whose interests are affected by” the
review decision. Phrases similar to that in s 243 have been the subject of much
consideration. For example, the words “A person interested in a decision” appear in s 12
of the Administrative Decisions (Judicial Review) Act 1977 (Cth). The words “interests”
and “interested” are also used elsewhere in that Act when dealing with the issue of
standing. In United States Tobacco Company v Minister for Consumer Affairs 5 the Full
Court of the Federal Court said:
“The words ‘interests’ and ‘interested’ are not used in ss 3 and 5 of the ADJR
Act, respectively, as if they were mere terms of common parlance. The term
‘interest' has long been an expression used in the law with respect to parties
so as to require an involvement with a case greater than the concern of a
person who is a mere intermeddler or busybody. Nevertheless, the
criterion for standing prescribed by the Act is not a restrictive one. The
broadest of technical terms has been selected. The necessary interest
need not be a legal, proprietary, financial or other tangible interest.
Neither need it be peculiar to the particular person.”6 (emphasis added)
[35] The extent to which a person may have the necessary interest will depend upon an
examination of the language of the particular statute.7 It was put this way, by the majority,
in Allan v Transurban City Link Pty Ltd8:
5 (1988) 20 FCR 520.
6 Ibid at 527.
7 Health World Ltd v Shin-Sun Australia Pty Ltd (2010) 240 CLR 590 at [21].
8 (2001) 208 CLR 167.
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“[15] The expression ‘affected by’ and cognate terms appear in a range of
laws of the Commonwealth. This is not the occasion for a disquisition on that
topic. It is necessary to answer the questions posed above in respect of
s 119(1) of the Authority Act by reference to the subject, scope and
purpose of that statute, rather than by the application of concepts derived
from decisions under the general law respecting what has come to be known
as ‘standing’. ‘Standing’ is a metaphor to describe the interest required,
apart from a cause of action as understood at common law, to obtain
various common law, equitable and constitutional remedies.” (emphasis
added)
[36] Subdivision 4 of Part 9 of the Act sets out the procedure for a review of a directive given
by an ISHR. The following summarises those provisions:
(a) Only a recipient of a directive may apply for its review (s 175).
(b) The application must be made within 7 days (or up to two months afterwards if
allowed) to
(i) the chief inspector, who
A. must comply with other time limits, and who
B. must, within 14 days:
I. confirm the directive, or
II. vary it or set it aside.
(c) Within 7 days of making the review decision the chief inspector must notify the
applicant of the decision.
[37] BMA made the following observations about that process:
(a) There is no requirement for the ISHR to be notified of the application to review his
decision.
(b) There is no statutory right for the ISHR to be involved in the review process.
(c) The process under s 176 only requires involvement of the chief inspector and the
applicant for review.
(d) Notice of the chief inspector’s decision is only required to be given to the applicant.
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(e) Section 177(4) requires the chief inspector, if the notice does not set aside the
directive, to tell the applicant of its right of appeal against that decision. There is
no requirement to tell the ISHR of any “right of appeal” if the directive is set aside.
[38] There are other aspects which suggest that the review procedure does not contemplate
any involvement by the ISHR, for example:
(a) If the chief inspector does not consider that enough information has been supplied
the chief inspector is directed by s 176(4) to advise the applicant of what further
material is required.
(b) Like the procedure leading to a directive, a review is not an adversarial process.
(c) The time limits imposed by s 176(2) and (3) and s 177(1) and (3) demonstrate a
clear intention that the review is to be conducted expeditiously.
[39] The statutory procedure does not contemplate that the maker of a directive has an
“interest” in the outcome of a review. Rather, the structure of the legislation lends itself
to the conclusion that the actions by the ISHR and any subsequent review are no more
than parts of a decision-making process.
[40] Mr Dalliston submits that he does have a relevant “interest” and points to those parts of
the Act which define the work of an ISHR.
[41] One of the objects of the Act, set out in s 6, is to protect the safety and health of persons
at coal mines and persons who may be affected by coal mining operations.
[42] Section 7(e) provides that one of the ways of achieving that object is by: “providing for
safety and health representatives to represent the safety and health interests of coal mine
workers”.
[43] Section 11 defines a person’s safety and health in this way:
“A person’s safety and health is the person’s safety or health, to the extent it is or
may be affected by coal mining operations or other activities at a coal mine.”
[44] Section 27 defines an ISHR as:
“ … a person who is appointed under section 109(1) to represent coal mine workers
on safety and health matters and who performs the functions and exercises the
powers of an industry safety and health representative mentioned in part 8, division
2.”
[45] An ISHR is appointed, under s 109, by the Construction Forestry Mining and Energy
Union—Mining and Energy Division Queensland District Branch.
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[46] The risk of mobile plant overturning and the possible consequence of injury to a person
using that plant is unarguably a “safety and health” matter and, thus, within the purview
of an ISHR.
[47] Mr Dalliston argues that, as an ISHR represents workers in respect of safety and health
matters, it must follow that an ISHR has the necessary interest in the review of a directive
made by that ISHR. After noting the assumption in s 243(b) that there will be a person
whose interests are affected by a review decision the question is put, apparently
rhetorically, in Mr Dalliston’s written submission:
“If that person is not the person whose directive is set aside, then who is that
person?” 9
[48] The answer to that question is: any person at the mine who could use, or be a passenger
in, the light vehicle. Such a person would have a clear interest in his or her own personal
safety.
[49] That there are persons who would have the necessary interest does not, of itself, disqualify
the ISHR. Representatives have been found to have the necessary interest in other
circumstances. In Shop Distributive & Allied Employees Association v Minister for
Industrial Affairs (SA)10 the High Court held that the union had the standing to apply for
certain orders because its members who were shop assistants had a special interest in the
trading hours of shops in which they were employed. But that decision and others which
consider whether a representative has the necessary interest (such as Executive Council
of Jewry v Scully11) concerned entities or individuals which were representative of
persons aggrieved because those persons were members of the particular entity.
[50] The role of an ISHR differs from that of a union. While the ISHR is a representative, it
is for the purposes limited by the Act which are set out in Part 8 Division 2. And, while
an ISHR may make a directive, so may others. An inspector or an inspection officer may
also give a directive under s 167 of the Act.
[51] The role of an ISHR differs from a decision maker in an ordinary administrative context.
An ISHR is specifically required to be concerned about the safety and health of workers
and it is an ongoing role. The ISHR maintains a continuing interest in the safety of
workers at the mine. Such a person is not an intermeddler or a busybody. It is consistent
with the objects of the Act that an ISHR be able to pursue, within the limits of the Act,
safety and health concerns which are reasonably held by such a person. That means that
an ISHR has the standing to appeal the review in this case.
(b) Can he be a competent appellant in respect of a review of his own decision?
9 Appellant’s Written Submissions, [85].
10 (1995) 183 CLR 552.
11 (1998) 79 FCR 537.
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[52] BMA argues that Mr Dalliston is not able to appeal the review decision on the basis of
the statements in R v Australian Broadcasting Tribunal; ex parte Hardiman12 where the
Court signalled its disapproval of the active role taken by the Tribunal in the appeal
process:
“There is one final matter. Mr. Hughes was instructed by the Tribunal to take
the unusual course of contesting the prosecutors’ case for relief and this he
did by presenting a substantive argument. In cases of this kind the usual
course is for a tribunal to submit to such order as the court may make. The
course which was adopted by the Tribunal in this Court is not one which we
would wish to encourage. If a tribunal becomes a protagonist in this Court
there is the risk that by so doing it endangers the impartiality which it is
expected to maintain in subsequent proceedings which take place if and when
relief is granted. The presentation of a case in this Court by a tribunal should
be regarded as exceptional and, where it occurs should, in general, be limited
to submissions going to the powers and procedures of the of the Tribunal.”13
[53] The extent of the “prohibition” is not entirely clear, but it has been applied to bodies
exercising adjudicatory powers (which an ISHR does not) and to tribunals exercising
regulatory powers. In all cases, the concern which is at the basis of the principle is that,
by taking part in further proceedings, a tribunal or other decision maker “endangers the
impartiality which it is expected to maintain in subsequent proceedings which take place
if and when relief is granted”. That risk does not arise in an appeal from a review decision.
[54] Section 248 of the Act sets out the powers of this Court on an appeal from a directive or
a review decision:
“(1) In deciding an appeal, the Industrial Court may—
(a) confirm the directive or review decision appealed against; or
(b) vary the directive or review decision appealed against; or
(c) set aside the directive or review decision appealed against and make a
directive or decision in substitution for the directive or review decision
set aside; or
(d) set aside the directive or review decision appealed against and return
the issue to the person who gave the directive or to the maker of the
review decision with directions the court considers appropriate.
(2) If on appeal the court acts under subsection (1)(b) or (c), the decision is taken,
for this Act (other than this part), to be that of the chief inspector or the person
who gave the directive.
12 (1980) 144 CLR 13.
13 Ibid at 35-36.
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(3) The court may make an order for costs it considers appropriate.”
[55] The power to “return the issue” in s 248(1)(d) is confined. It does not allow, in an appeal
against a review decision, for the issue to be returned to the person who gave the directive.
The powers in s 248 should be read distributively so that the power to return only applies
to the person against whose decision an appeal is brought.
[56] Another matter which removes this case from the Hardiman principle is that an ISHR is
not required to afford procedural fairness when making a decision to issue a directive. A
useful article on this topic – The Hardiman Principle: Revisited by Nicholas Gouliaditis14
– considers a number of authorities15 and concludes that:
“The combined effect of these decisions is that the Hardiman principle (or
something analogous to it) will apply where an administrative decision-maker
is required to accord procedural fairness, the application for relief raises the
prospect of remitter, and either:
there is a contradictor present prepared to oppose the claim for
relief; or
the public interest warrants intervention by the Attorney-General
(or other law officer or public official).”16
[57] While it is unnecessary to decide whether that formula is a complete representation of the
effect of the principle, it is the case that an ISHR is not required to accord procedural
fairness and that an appeal to this court cannot result in a remitter to the ISHR. Those
two matters remove the ISHR from the consequences of Hardiman and so no question of
its effect arises in this case. The ISHR is a competent appellant.
Was there a basis for making the directive?
[58] The operative part of the directive issued by Mr Dalliston was:
“Under my powers pursuant to s119(1)(f) of the Coal Mining Safety and Health Act
1999, I hereby issue a directive under s167 to stop the use of any mobile plant that
is not protected by a protective structure shown to be of an equivalent (or better)
engineered standard than in place at the mine prior to the change.”
[59] BMA argues that s 167 does not allow such a directive to be made. It contends that the
direction was invalid because, among other things:
(a) it did not purport to stop operations, but purported to stop the use of mobile plant
which did not have certain characteristics, and
14 (2012) 19 AJ Admin L 152.
15 Including Fagan v Crimes Compensation Tribunal (1982) 150 CLR 666; TXU Electricity Ltd v Office of
the Regulator-General (2001) 3 VR 93; and Community Television Sydney Ltd v Australian Broadcasting
Authority (No 2) (2004) 136 FCR 338.
16 At 155.
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16
(b) it included a requirement to meet a condition for the continued operation of the
mine, when there was no power to do so.
[60] In order to understand the extent of the power bestowed by s 167 it will assist if it and
some associated sections are set out:
“166 Directive to reduce risk
(1) If an inspector or inspection officer reasonably believes a risk from coal
mining operations may reach an unacceptable level, the inspector or officer
may give a directive to any person to take stated corrective or preventative
action to prevent the risk reaching an unacceptable level.
(2) The directive may be given orally or by notice.
(3) If the directive is given orally, the person giving the directive must confirm
the directive by notice to the person in control of the mine or part of the mine
affected by the directive and to the relevant site senior executive.
(4) Failure to comply with subsection (3) does not affect the validity of the
directive.
167 Directive to suspend operations for unacceptable level of risk
(1) If an inspector, inspection officer or industry safety and health
representative believes risk from coal mining operations is not at an
acceptable level, the inspector, officer or representative may give a directive
to any person to suspend operations in all or part of the mine.
(2) The directive may be given orally or by notice.
(3) If the directive is given orally, the person giving the directive must confirm
the directive by notice to the person in control of the mine or part of the mine
affected by the directive and to the relevant site senior executive.
(4) Failure to comply with subsection (3) does not affect the validity of the
directive.
168 Directive to review safety and health management system and principal
hazard management plans
If an inspector believes the safety and health management system or a
principal hazard management plan for a coal mine is ineffective, the inspector
may give a directive to review the safety and health management system
or the principal hazard management plan and make it effective.
169 Directive to suspend operations for ineffective safety and health
management system
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17
If an inspector believes there is not an effective safety and health
management system for a coal mine or part of a coal mine, the inspector may
give a directive suspending operations in all or part of the mine.”
(emphasis added)
Can a s 167 directive suspend the use of light vehicles?
[61] These four sections give different powers, to be exercised under different levels of belief,
by different people. An inspector can give a directive under each section, an inspection
officer under two and an ISHR under s 167 only.
[62] Under s 166 an inspector may direct that corrective or preventative action be taken. That
is, a directive can require a person to do something to prevent a risk reaching an
unacceptable level. Similarly, under s 168 an inspector can direct that particular action –
a review of the safety and health management plan – be undertaken.
[63] On the other hand, s 167 and s 169 only allow for a directive which suspends operation.
In other words, these sections can only lead to the prevention of action rather than the
taking of action.
[64] In Construction, Forestry, Mining & Energy Union v Lyne & Anor17 McMurdo J
considered the ambit of s 167 and held that the power conferred by s 167(1) to “suspend
operations” included a power to suspend any operation. It followed, in his view, that s
167(1) authorised a directive suspending some but not all of the activities constituting
coal mining operations as that term is used in the Act.18 I respectfully agree.
[65] The Act defines “coal mining operations” in this way:
“coal mining operations means activities, including on-site activities, carried out
at a coal mine that are associated with the following in relation to coal or coal
seam gas—
(a) exploration;
(b) extracting;
(c) the processing and treatment;
(d) installing and maintaining equipment used for extraction, processing and
treatment.”
[66] So far as is relevant, the term “on-site activities” is defined in this way:
“10 Meaning of on-site activities
17 [2005] 2 Qd R 378.
18 Ibid at [15].
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18
(1) On-site activities are activities carried on principally for, or in connection
with, exploring for or winning coal and include the following—
(a) constructing—
(i) things required or permitted to be constructed under an
exploration permit, mineral development licence or mining lease;
or
(ii) for a place mentioned in section 9(1)(c)—things that are required
or permitted to be constructed under an exploration permit,
mineral development licence or mining lease;
(b) treating coal and disposing of waste substances;
(c) rehabilitating of a place after coal mining operations;
(d) maintaining and testing plant, equipment or machinery.
[67] BMA argues that the word “associated” in the definition of “coal mining activities”
should be construed so that it requires more than just a loose or distant connection
between things. Further, it is submitted that the word “equipment” is confined to the
installation and maintenance of equipment which is used for extraction, processing or
treatment and, as such, there is an absence of any indication that that the use of equipment
other than for extracting etc is within the ambit of coal mining operations.
[68] It is unnecessary to complicate matters by considering whether the use of mobile plant is
an on-site activity. The broader term is, simply, “activities”. The questions to be asked
in this context are:
(a) Is the driving (use) of these vehicles an activity?
Yes.
(b) Does the activity take place at a coal mine?
Yes.
(c) Is the use of vehicles to transport employees (who are engaged in exploration,
extracting, the processing and treatment, or installing and maintaining equipment
used for extraction, processing and treatment of coal) an activity associated with
exploration, extracting, the processing and treatment, or installing and maintaining
equipment used for extraction, processing and treatment of coal?
The vehicles are used to transport employees to their place of work, from their place
of work and between their places of work. Extraction, processing etc could not take
place without the involvement of employees. It must follow that the use of these
vehicles in this way is an activity associated with extraction and so on.
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19
[69] On the basis that the use of the light vehicles is an activity then, applying the construction
adopted in CFMEU v Lyne, it is an activity which may be suspended under a s 167
directive.
Can a s 167 directive be subject to a condition?
[70] Section 167 is not prescriptive as to the form a directive must take. This may, at least in
part, be due to the need for expedition which often accompanies safety problems. It does
not, for example, set any time limit on the suspension that may be imposed or any formula
for calculating the length of a suspension. It may be inferred from the words of s 167 that
the suspension could last at least as long as the ISHR believed the risk from coal mining
operations was not at an acceptable standard.
[71] The Act does not provide for any automatic mechanism such as, say, the effluxion of a
period of time to bring the suspension to an end. But, at least, the words of s 167 suggest
that a directive will identify the risk identified by the ISHR. Section 167(3) requires that
an ISHR identify, in writing, the part of the mine (if the whole mine is not affected) which
is affected by the directive.
[72] A directive can be brought to an end in two ways:
(a) It can be repealed (or amended) by the ISHR.
A directive is the manifestation of a decision that the relevant risk is not acceptable.
It must be put in writing and, upon that happening, it becomes a “document” within
the meaning of the Acts Interpretation Act 1954. Such a document is an
“instrument” within the meaning of that Act and the ISHR has the power bestowed
by s 24AA of that Act:
“If an Act authorises or requires the making of an instrument or decision—
(a) the power includes power to amend or repeal the instrument or decision; and
(b) the power to amend or repeal the instrument or decision is exercisable in the
same way, and subject to the same conditions, as the power to make the
instrument or decision.”
(b) It can be set aside (or varied) by the Chief Inspector under s 177 of the Act.
[73] The directive did not explicitly suspend the use of the new light vehicles but applied to
“any mobile plant that is not protected by a protective structure shown to be of an
equivalent (or better) engineered standard than in place at the mine prior to the change.”
This amounts to a suspension subject to conditions, that is, that only mobile plant which
satisfy the conditions will be able to be used.
[74] There are many problems with this form of directive. It appears to require at least three
things. The vehicle must be protected by:
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20
(a) a protective structure, which
(b) is shown to be
(c) of an equivalent or better engineered standard than that which was in place prior
to the change.
[75] The terms are inexact. It does not say what a “protective structure” is, only what it must
be, that is, “of an equivalent or better engineered standard than that which was in place
prior to the change”. But there is no mechanism for assessing that criterion nor is there
any hint as to who must be “shown” that the condition is met.
[76] The effect of the directive is not to suspend the use of all light vehicles but only those
which do not meet some ill-defined characteristics.
[77] Section 167 is blunt in its effect – a directive can suspend operations. The question is:
does the power to suspend include a power to subject the suspension to a condition?
[78] In Johns v Australian Securities Commission19, Brennan CJ said:
“An authority conferred by statute is construed as authorizing everything
which can fairly be regarded as incidental to or consequential upon the
authority itself. … Therefore it is within the competence of the A.S.C., as a
condition of disclosing information to a State agency, to impose a restriction
on the use or further disclosure which the agency may make of the
information disclosed.”20
[79] In the same case, McHugh J said:
“… s. 127(4) contains no express power to impose conditions. But it is a
discretionary power, and the discretion can be exercised by requiring the
recipient of the information to comply with specified conditions. The
scope of a statutory power is ascertained ‘by the character of the statute and
the nature of the provisions it contains’. When the exercise of a power is
left to the discretion of some person, the scope for implementing the
power is fettered only by the necessity to maintain consistency with the
purpose or purposes of the legislation. Consequently, the repository of
the power may impose conditions on those affected by the exercise of the
power as long as the conditions are not inconsistent with the purpose for
which the power is granted.”21
[80] It is argued by BMA that the absence of words allowing the imposition of a condition is
telling in the context of s 167. Section 166 specifically allows an inspector to “give a
directive to any person to take stated corrective or preventative action”. Such a directive
19 (1993) 178 CLR 408.
20 Ibid at 428-429.
21 Ibid 469-470.
-- 20 of 31 --
21
could include the use of equipment with identified characteristics. The absence of such
a power in s 167, BMA argues, compels the conclusion that a “directive” containing
conditions such as those in this case is not a directive which is able to be made under
s 167.
[81] I do not agree. Section 167 is contained within a statute which has, as one of its purposes,
the protection of the safety and health of persons at a coal mine. It would be inconsistent
with that purpose to construe s 167 as being a power unable to be moulded to fit the
circumstances. A suspension might, for example, be conditioned to end when particular
circumstances such as a flood had abated. If the condition is consistent with the purposes
of the legislation then it will, ordinarily, be valid.
[82] In this case, the condition is vague and uncertain. It does not say how any other equipment
can be “shown” to be appropriate. It does not say who is to be shown that this standard
has been reached. It does not say how the quality of any new equipment is to be assessed.
A condition of this kind might be valid if expressed in a comprehensible way. But this
one is not. A recipient of the directive cannot tell how to satisfy the condition and, in
those circumstances, the condition is not valid. As the directive is premised on the
condition, the directive cannot be valid.
Does use of the new vehicles constitute an acceptable level of risk?
[83] An error which pervaded the directive given by Mr Dalliston and, to an extent, the manner
in which this appeal was conducted, arose out of the comparison made between the
vehicles with ROPS which had previously been used and the proposed vehicles. The
question to be answered when considering the use of new mobile plant is whether it
constitutes an acceptable level of risk. Unless it can be demonstrated that the vehicles
being replaced exhibited the bare minimum of acceptable risk the question is not whether
the new vehicles are as safe as or safer than those they replace. No party argued that
vehicles fitted with ROPS did constitute the bare minimum necessary for safety. It is
possible that two types of vehicle will each demonstrate an acceptable level of risk but
that one will have characteristics which make it identifiably safer than the other. Prudence
might dictate using the safer vehicle but the Act does not require that.
[84] An “acceptable level of risk” is defined in s 29 of the Act:
“What is an acceptable level of risk
(1) For risk to a person from coal mining operations to be at an acceptable level,
the operations must be carried out so that the level of risk from the operations
is—
(a) within acceptable limits; and
(b) as low as reasonably achievable.
(2) To decide whether risk is within acceptable limits and as low as reasonably
achievable regard must be had to—
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22
(a) the likelihood of injury or illness to a person arising out of the risk; and
(b) the severity of the injury or illness.”
[85] Section 33 imposes obligations on various persons under the Act. For example, a coal
mine operator (such as BMA) or a site senior executive (such as Mr Milfull) have
obligations under Div 3 of Part 3 of the Act.
[86] Section 37 sets out how such an obligation may be discharged if a regulation has been
made. It provides:
“(1) If a regulation prescribes a way of achieving an acceptable level of risk, a
person may discharge the person’s safety and health obligation in relation to
the risk only by following the prescribed way.
(2) If a regulation prohibits exposure to a risk, a person may discharge the
person’s safety and health obligation in relation to the risk only by ensuring
the prohibition is not contravened.
(3) Subject to subsections (1) and (2), if a recognised standard states a way or
ways of achieving an acceptable level of risk, a person discharges the person’s
safety and health obligation in relation to the risk only by—
(a) adopting and following a stated way; or
(b) adopting and following another way that achieves a level of risk that is
equal to or better than the acceptable level.”
[87] The obligations of a site senior executive are contained in s 42:
“A site senior executive for a coal mine has the following obligations in relation to
the safety and health of persons who may be affected by coal mining operations—
(a) to ensure the risk to persons from coal mining operations is at an
acceptable level;
(b) to ensure the risk to persons from any plant or substance provided by
the site senior executive for the performance of work by someone other
than the site senior executive’s coal mine workers is at an acceptable
level;
…”
[88] There are sections in the Regulation which are relevant to this matter. Section 5 of the
Regulation provides:
“5 Ways of achieving an acceptable level of risk
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23
(1) This chapter, other than sections 47(3) and 52(1), prescribes ways of
achieving an acceptable level of risk at a coal mine in the circumstances
mentioned in the chapter.
(2) However, this chapter does not deal with all circumstances that expose
someone to risk at a coal mine.
(3) A person may discharge the person’s safety and health obligation in the
circumstances mentioned in this chapter only by following the prescribed
ways.” (emphasis added)
[89] Section 74 appears in the same chapter of the Regulation as s 5. It applies to mobile plant
and provides:
“74 Protective structures
(1) This section applies to mobile plant used at a coal mine if the plant is assessed
as being at risk of overturning or being struck by a falling object.
(2) The site senior executive must ensure the plant is provided with a structure
to protect a person using the plant from injury if it overturns or is struck by
the object.” (emphasis added)
[90] BMA contends that the “risk” needs to be identified and that there is no warrant for
limiting the risks to consideration of rollovers. That can, as a general proposition, be
accepted. But, there is an explicit directive to the Site Senior Executive to “ensure the
plant is provided with a structure to protect a person using the plant from injury if it
overturns or is struck by the object”. It is that requirement which was at the centre of the
debate in this case and I turn to its proper construction now.
[91] The first element to consider is whether s 74 of the Regulation does apply. Section 74(1)
provides that the section applies if the plant is assessed as being at risk of overturning or
being struck by a falling object. Exhibits 3 and 4 are Workplace Risk Assessment and
Control Forms. In each of those forms the risk of rollover (or overturning) is assessed as
being a possible cause of injury to the occupants of an ANCAP 5 Star vehicle. In each
case a rollover in an ANCAP 5 Star vehicle is assessed as “unlikely” while the same risk
for a non-ANCAP 5 Star vehicle is assessed as “possible”. In any event an assessment
was made and no one submitted that s 74 did not apply.
[92] The second element is the requirement in s 74(2) that the Site Senior Executive “must
ensure the plant is provided …”. In an action for damages for negligence the meaning
of this phrase might be important, but not here. Mr Dalliston says that the plant is not
provided with the relevant structure and the issue is whether that assertion is correct or
not.
[93] The third element is the meaning of the term: “provided with a structure”. Section 74 is
intended to apply to all types of “mobile plant” which would include any vehicle.
Vehicles are used to perform many tasks at coal mines from transporting people to
transporting coal to graders, tractors, front end loaders and more. The term “structure”
-- 23 of 31 --
24
will not mean the same thing for each type of plant. It could mean an additional piece of
equipment added to the vehicle (such as a ROPS) or, as I find in this case, equipment
which forms an integral part of the vehicle – the “safety cell” of the Ford Ranger.
[94] The fourth element is the word “protect”. Neither the Act nor the Regulation attempt to
produce a work environment in which each worker is immune from injury. While s 6(a)
of the Act defines one object of the Act as being to “protect the safety and health of
persons at coal mines”, the next object in s 6(b) is “require that the risk of injury or illness
to any person resulting from coal mining operations be at an acceptable level”. The latter
object recognises that risk of injury cannot be completely removed. Similarly, to read
“protect” in s 74 as being of an absolute nature would be inconsistent with the recognition
throughout the legislation that risk can be reduced but not abolished. Mr Hinson QC (who
appeared for Mr Dalliston) accepted that “protect” should not be read literally but should
be read as: “protected against risk of injury, that is within acceptable limits, and is as low
as is reasonably achievable.” That definition is consistent with the objects of the Act and
the context in which risk is dealt with elsewhere in the Act and Regulation.
[95] The argument for Mr Dalliston was that the new vehicles did not satisfy that requirement
and, for that reason, did not demonstrate an acceptable level of risk.
The expert evidence
[96] Five experts gave evidence, concurrently, based upon their own reports and on a joint
report. They were:
(a) Dr Shane Richardson, an engineer with extensive experience in crash testing and
crash analysis.
(b) Dr Paul Bignell, an engineer with extensive experience in vehicle protection
systems.
(c) Mr Keith Simmons, who holds post-graduate qualifications in technology
management with extensive experience in vehicle safety research programmes.
(d) Dr Mark Fountain is employed by the Ford Motor Company of Australia as a
manager and engineer. He was responsible, during the development of Ford
Ranger, for the analytical and physical aspects of its crash safety design.
(e) Mr Colin Jackson is an engineer employed by the New South Wales Department of
Transport, Roads and Maritime Services. In 2012, at the request of BHP Billiton
he conducted tests to assess the crashworthiness of a 2006 Toyota Hilux fitted with
internal ROPS and the corkscrew rollover crashworthiness of a similar vehicle both
with and without internal ROPS.
[97] In their joint report the experts were agreed on a number of matters and, in some cases,
one or more of them made additional comments on particular items.
-- 24 of 31 --
[98] One conclusion which may be drawn from all of the expert evidence was encapsulated in
Mr Dalliston’s written submissions in this way:
“The consensus of expert opinion is that rollovers are complex and chaotic
events, taking a variety of forms and involving unpredictable injury outcomes
and a variety of different injury mechanism.”22
[99] Other general matters which may be drawn from their evidence are:
(a) The term “vehicle safety” is a term that can be used to describe the synergistic effect
of a vehicle’s active and passive safety systems that together reduce the risk of a
crash occurring and mitigate the consequences of any crash that does occur.
(b) A problem faced by all the experts was that there is no internationally agreed
standard, protocol or test criteria for measuring rollover crash worthiness.
(c) There is no agreed standard or test criteria for after-market ROPS fitted to light
vehicles.
[100] The ANCAP procedures do not include a measure of rollover occupant protection in their
safety rating system. ANCAP, though, has determined occupant protection in rollover
crashes is provided by safety systems already incorporated in 5 Star rated vehicles.
[101] The following matters were agreed by the experts:
(a) 5 Star safety rated vehicles are safer than vehicles with lower star safety ratings.
(b) Electronic Stability Control (ESC) is required to be fitted in order to attain a 5 Star
safety rating. It will reduce the number of rollover crashes but will not eliminate
them.
(c) Addition of an after-market ROPS will increase rollover propensity.
(d) Rollover protection should be considered in terms of a “system” rather than purely
a structure. The elements of the system and their role and contribution to occupant
protection are still not well understood or defined as functional criteria.
[102] So far as the idea of a “system” is concerned, Dr Richardson said this:
“My personal position, and what I’ve put forward, both in my PHD thesis, and in
other papers I’ve written, is that rollover propensity is a combination of both the
stability factor of the vehicle, and the way in which the vehicle handles. So it’s
a combination of how wide the tracks – track width of the vehicle, and how high
the centre of gravity is, but it’s also a function of the tyres that are put on it, the
suspension that’s put on the vehicle, and how it rolls. How it actually rolls when
it’s being driven. And that difference in terms of how the vehicle handles. My
premise is that the vertical axis, or why you get distribution in the vertical range, is
that that’s part of the handling characteristic of the vehicle that’s coming into play.
22 Written submissions, paras 55.
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26
People that design a good vehicle that handles well are less likely to get it out
of control. Vehicles that are less likely to get out of control, are less likely to
encounter tripping mechanisms to roll over.”23 (emphasis added)
[103] On other issues there was disagreement or different views as to the meaning which can
be ascribed to certain ratings and other tests.
[104] So far as ANCAP safety ratings are concerned, Dr Richardson said that no current or
future planned tests measure the level of safety in a rollover, and that there is no published
research which demonstrates that just because a vehicle has a good ANCAP rating it will
also have a good rollover protective structure. Mr Simmons did not agree with that and
said that whether a structure provides adequate safety can be determined by how well a
vehicle performs in the ANCAP test battery.
[105] Dr Fountain, whose experience with the Ford Ranger was greater than any other expert
because of his involvement in its development, said that the Ford Ranger’s body structure
was designed to work in concert with the vehicle’s restraint system to help provide a
reasonable level of occupant protection in a wide range of crash modes, including rollover
tests. He said that the Ranger’s high strength and frame structures perform a fundamental
role in managing and dissipating the crash energy in a wide range of crash modes. He
agreed that the ANCAP tests do not cover the complete range of crash conditions but said
that the Ford Ranger ANCAP score of 35.72 points (out of a possible maximum 37)
provides a reasonable indication of the high safety performance of the vehicle.
[106] The experts were not in agreement on whether the ANCAP crash tests could be used as a
proxy measure of rollover safety. Dr Richardson referred to the absence of any research
which would justify that conclusion but did not deny that it was possible for the ANCAP
test to be used as a proxy measure of rollover safety.
[107] Dr Bignell said that the current ANCAP testing procedures do not provide sufficient
testing to definitively determine the performance of a vehicle during a rollover. While
Mr Simmons appeared to agree with that, he went on to say that the combined effect of
restraints, structure and padding that are used to determine protection in other crash types
have been shown to provide good rollover protection in both crash testing and in
population studies.
[108] The experts were not in complete agreement about the relevance of the strength to weight
ratio (SWR). This is a ratio used to determine a vehicle’s roof strength. Dr Bignell says
that a vehicle with insufficient roof strength will significantly deform during a rollover
and not absorb sufficient energy to protect the passengers. It was, of course, accepted
that this is not as relevant for a rollover in which the vehicle is never on its roof, that is, a
situation where a vehicle simply rolls onto its side.
[109] Dr Richardson disagreed with Dr Bignell. He said the SWR can be used as an indicator
of rollover protection provided it is considered in combination with effective restraints
which are most likely to be provided in a 5 Star ANCAP vehicle.
[110] Mr Simmons referred to recent studies which, he said, demonstrated that the traditional
reliance solely on SWR as a measure of rollover protection is flawed. The studies to
23 T3-30, L 25.
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27
which he referred demonstrated that vehicles with roof strengths higher than 4.0 could
still produce significant risk of fatal or serious injuries while vehicles with roof strengths
well below 4.0 could produce crash outcomes that were non-injurious.
[111] Dr Fountain agreed, in part, with Mr Simmons. It was his opinion that there is no
established relationship between roof SWR value and occupant injury. He went on to say
that a rollover, with all the added complexities created by the extreme variability in
vehicle motion and the motion of the occupant within the vehicle, can be replaced by a
simple quasi-static test, is not supported by an objective evidence.
[112] The issue of installation of after-market ROPS was the subject of consideration by the
experts. Although as I have said above, the exercise required by the legislation is not a
comparison of what exists and what is proposed, the directive did speak of vehicles with
ROPS and so it is appropriate to direct some attention to that matter. The experts
considered the following proposition – the addition of after-market “safety” devices
which have not been designed and validated thoroughly may have unintended
consequences for aspects of other vehicle safety. The reference to after-market “safety”
devices was, for the purposes of this case, confined to internal ROPS or external ROPS.
Dr Richardson agreed with the general statement because the testing which is done by
vehicle manufacturers is done with respect to the vehicle as manufactured not as
modified. There are a number of matters which an internal or external ROPS must satisfy
before installation could be considered. They include the capacity to allow appropriate
movement within the vehicle, movement in and out of the vehicle, the safe operation of
seat belts, airbags and other static safety items, and to remain within the operational mass
envelope of the vehicle. Mr Simmons was of the view that an external ROPS, because it
has the effect of increasing the major radius of a vehicle, may result in more severe
impacts at each quarter turn in a rollover and, thus, result in increased injury risk to
occupants. He contrasted this with roof structures that can create a slight dome shape
which, by deforming slightly in the impact, allow the vehicle to roll smoothly and
minimise the severity of internal impacts. Dr Fountain was adamant that after-market
“safety” devices should not be added to Ford Ranger vehicles in the absence of full design
development work being performed. This would entail extensive simulated and physical
crash testing.
[113] Another matter considered with respect to the fitting of after-market ROPS was whether
such additions affected the overall level of occupant safety. Dr Richardson agreed that it
did but that the effect was undefined and could be negative or positive. Dr Fountain, in
restricting his comments to the Ford Ranger, said that an after-market ROPS would raise
the centre of gravity and thus increase the risk of rollover; pose a serious risk to the
intended function and effectiveness of the safety systems of the vehicle; and provide no
quantifiable or demonstrable benefit in injury risk reduction in a rollover.
[114] It was submitted, on behalf of Mr Dalliston, that:
(a) A properly designed and fitted ROPS can absorb crash impacts in a rollover and
protect the occupants of a vehicle from injury; and
(b) A vehicle without a ROPS may suffer a crushing deformation to the roof and thus
cause injury to an occupant.
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28
[115] A substantial part of the appellant’s submission, in this area, dealt with the relevance of
roof strength in a rollover. While it was acknowledged that roof strength was but one
element in rollover protection, the SWR of a Ford Ranger is 2.19 and on an international
rating system it is regarded as “poor” where a score of 4 or more is good. It was submitted
that the Ford Ranger roof strength is a contributor to the safety cell’s capacity to protect
against injury in a rollover, particularly in the absence of any rollover testing, of a Ford
Ranger.
[116] It was also submitted that the ANCAP crash tests could not be confidently relied upon as
a proxy measure of rollover safety.
[117] Finally, it was submitted that the original directive was issued on the basis of an absence
of evidence demonstrating that the use of ANCAP 5 Star rated light vehicles without
ROPS was equivalent to or better than the protection provided by fitting ROPS to light
vehicles. Mr Dalliston submitted that there was still no evidence to demonstrate that point
and thus the directive was properly issued. In the absence of such evidence, it was
submitted, the review decision should be set aside.
[118] BMA approached its submissions by considering first the likelihood of a rollover. The
ESC installed in the Ford Ranger vehicles reduces the likelihood of a rollover occurring.
It must be acknowledged that there will be occasions on which the ESC will be
inoperative because it is automatically turned off when low range is engaged in the four
wheel drive vehicle.
[119] On the other hand, BMA submits that a vehicle fitted with ROPS is more likely to roll
over because the centre of gravity is made higher. There was debate amongst the experts
about this issue. It was said, in particular, that the centre of gravity of a vehicle is raised
when people get into it or when a load is placed in the tray. That, of course, must be
accepted. But, the evidence was that these vehicles are designed to operate with a full
load of passengers and a load in the tray. There is no design capacity envisaged for the
addition of ROPS. It was accepted that a vehicle with ROPS and a load has an increased
rollover risk from both of those factors and, thus, a greater amount of the margin of safety
is used up because of the addition of a ROPS. Dr Fountain gave evidence that adding a
ROPS is within the Ford’s operating guidelines but that it constitutes an extra rollover
risk.
[120] Mr Simmons raised the point that, while the addition of ROPS to a vehicle may increase
slightly the potential for rollover of that vehicle, one must, when assessing risk, take into
account that there are a large number of vehicles and the addition of ROPS to each of
them magnifies the chances of rollover occurring on a mine site. This is a point which
has substance. When considering acceptable levels of risk, it is appropriate to consider it
not only with respect to the individual item, but also with respect to the increase in the
overall level of risk which may be occasioned by many vehicles having a slightly
increased risk.
Does the use of the Ford Ranger come within an “acceptable level of risk”?
[121] Section 31of the Act provides that an acceptable level of risk is reached when the risk is:
(a) within acceptable limits; and
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(b) as low as reasonably achievable.
[122] It was not suggested that the risk involved in the use of the Ford Ranger was not within
acceptable limits. The way in which the case was conducted was, as I have observed,
more concerned with comparison than with assessment of the level of risk. Nevertheless,
the question of whether the risk is as low as reasonably achievable can be answered.
[123] Much of the evidence was concerned with the likelihood and consequences of a rollover.
This was generated by the requirement in s 74 of the Regulation. But it is not the only
factor to consider when assessing the level of risk. One area of importance is the
environment in which the vehicles are employed. The evidence supports a conclusion
that this mine site has strict controls on: who may drive, where they may drive, when they
may drive, at what speed they may drive, and for what purpose. Drivers can communicate
with each other by radio and warnings of any danger can be given to drivers by this means.
Safety should be assessed against that background.
[124] Other matters need to be considered when considering risk. In his report, Mr Simmons
outlined some fundamental principles of occupant protection in motor vehicles. They
include:
(a) The occupant compartment should contain its occupants and should not collapse
under reasonable or expected conditions of force;
(b) The materials that surround and shield the occupant compartment should be capable
of resisting crash forces by yielding and absorbing energy;
(c) Vehicle occupants should be restrained within the occupant compartment to prevent
the second collision, that is, injurious impact with the interior of the occupant
compartment; and
(d) Padding must be provided for parts of the compartment that the occupant might
strike.
[125] If the question of the vehicle overturning is put to one side, the Ford Ranger clearly
satisfies all those requirements and satisfies them to a high standard.
[126] That examination brings the consideration back to the matter of the vehicle possibly
overturning. While there was no agreement on whether there was a demonstrable
relationship between the strength of a roof of the vehicle and injury to passengers, there
is sufficient to suggest that there is some form of correlation between the strength of a
roof and the possibility of injury to the occupants of the vehicle. As Dr Bignell pointed
out in the joint report the SWR can only be used as a guide to assess roof strength because
there is no agreed testing procedure in existence at this time. None of the experts could
agree on a precise range of SWR which would provide an acceptable level of risk or the
precise effect of this on occupant protection. Indeed, Mr Simmons referred to recent
studies which demonstrated that there is an increase in different types of injuries in cases
where the vehicles had a particularly strong roof structure. While it should be emphasised
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that there is nothing conclusive about this, it does demonstrate that roof strength may not
be the conclusive feature which some apparently regard it as being. One of the features
which commended itself to Dr Fountain, Mr Simmons and a witness called by the first
respondent (Mr Smith) was that the A, B and C pillars in the Ford Ranger had been
strengthened substantially when compared to the earlier model of that vehicle. Those
strengthened pillars contributed to what was described as the hoops which formed the
safety cell for the vehicle.
[127] Other evidence which is of importance in assessing risk is the history of vehicles and the
number of roll-over incidents which have occurred. So far as BHP Billiton Group mine
sites are concerned 19 incidents of light vehicles overturning were recorded as having
occurred between 1 July 2008 and 1 September 2011. There were no fatalities and few
serious injuries. All the rollovers involved light vehicles which did not have ESC
installed. Mr Dalliston gave evidence of eight rollovers occurring in the period 8 April
2014 to 24 August 2014. Of those, according to Mr Smith’s examination of the
documents, only one involved an ANCAP 5 Star rated vehicle and the incident consisted
of the Ford Ranger rolling onto its side with no injuries being sustained.
[128] Mr Smith was cross-examined about his experience in the use of ROPS on light vehicles
in coal mines. Mr Smith had long experience in the industry and was, at the time of giving
evidence, the senior mechanical inspector of coal mines. He gave this evidence in cross-
examination:
“Apart from whether they’re mandated, are they in fact the norm rather than
the exception on most mine sites in your experience?--- If you counted up
the number of vehicles in the coal mining industry and the ones ROPS in, I’d
be more inclined to say 50-50.
50-50. Okay. And as you say, it will vary from mine site to mine site?---
Yes, some mine sites have none.”24
[129] The evidence compels the conclusion that the Ford Ranger, putting rollover incidents to
one side, demonstrates a level of risk from its operation which is as low as reasonably
achievable. When consideration of overturns is taken into account, one needs to consider
the following:
(a) The Ford Ranger has an extensive safety cell which includes the A, B and C pillars
as well as the roof rails and undercarriage;
(b) The roof strength is above the minimum required;
(c) The vehicle contains active safety systems such as ABS, ESC, and other methods
of traction control which reduce the risk of an overturn occurring, and
(d) The vehicle’s passive safety systems such as the crash sensing system which
involves, among other things, seatbelt pre-tensioners, airbags and other restraint
controls.
24 T 1-68.
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[130] When those matters are taken into account in the light of the environment and the rules
imposed within the coal mine environment, I am satisfied that the Ford Ranger proposed
by BMA achieves a level of risk as low as reasonably achievable.
Is there a need for an engineering report?
[131] The appellant sought, as one of the orders, a direction that there be an engineering report
prepared. I am not satisfied, for the reasons advanced by BMA25 that this Court has the
power to make such an order. I do not need to decide that because I am satisfied that,
even if there was the power, it is not appropriate given my other findings to order such a
report. The examination which has occurred as a result of this appeal has been extensive
and intensive and little more could be gained.
Orders
[132] The appeal is dismissed.
[133] I will hear the parties on costs.
(ERRATUM
Incorrect references to ‘Ford Explorer’ in [93], [120], [122], [125], [129], [130] were
replaced with ‘Ford Ranger’.)
25 Written submissions, paras 155-160.
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Official source: https://www.sclqld.org.au/caselaw/ICQ/2015/017