SafeWork NSW v Prolec Australia Group Pty Ltd [2026] NSWIC 45
Catchwords: CRIMINAL LAW — W ork health and safety — Offences — Category 2 — Worker’s hand drawn between two rollers and crushed SENTENCING — Relevant factors on sentence — Reduced moral culpability — Substantial mitigating factors — S pecific deterrence substantially diminished — Reduced capacity to pay
Industrial Court
New South Wales
Amendment notes
Medium Neutral Citation:
SafeWork NSW v Prolec Australia Group Pty Ltd [2026] NSWIC 45
Hearing dates:
13 August 2026
Date of orders:
28 August 2026
Decision date:
28 August 2026
Before:
Paingakulam J
Decision:
(1) I convict
Prolec
Australia Group Pty Ltd
of the offence as charged.
(2) I impose a fine of
$30,000.
(3)
Prolec
Australia Group Pty Ltd is to pay the prosecutor’s costs of the proceedings,
in the sum of $37,500.
(4) Pursuant to s 122(2)
of the
Fines Act 1996
(NSW), 50% of the fine is to be paid to the prosecutor.
Catchwords:
CRIMINAL LAW —
W ork health and safety —
Offences
— Category 2
—
Worker’s hand
drawn between two rollers and crushed
SENTENCING —
Relevant factors on sentence
— Reduced moral culpability
—
Substantial mitigating factors —
S pecific deterrence substantially diminished —
Reduced capacity to pay
Legislation Cited:
Crimes (Sentencing Procedure) Act 1999
(NSW)
Fines Act 1996
(NSW)
Work Health and Safety Act 2011
(NSW)
Cases Cited:
Baumer
v The Queen
(1988) 166 CLR 51; [1988] HCA 67
BW v The Queen
[2011] NSWCCA 176
Capral Aluminium Limited v
WorkCover
Authority of New South Wales
(2000) 49 NSWLR 610; [2000]
NSWIRComm
71
Mahdi Jahandideh v R
[2014] NSWCCA 178
Markarian v The Queen
(2005) 228 CLR 357; [2005] HCA 25
McColl v John Watson Building Services Pty Ltd and
Dowdon
Contracting Pty Ltd
[2004]
NSWIRComm
353
Muldrock
v The Queen
(2011) 244 CLR 120; [2011] HCA 39
Nash v Silver City Drilling (NSW) Pty Ltd ;
Attorney General for New South Wales v Silver City Drilling (NSW) Pty Ltd
[2017] NSWCCA 96
R v Borkowski
[2009] NSWCCA 102
R v McNaughton
(2006) 66 NSWLR 566; [2006] NSWCCA 242
R v Thomson; R v Houlton
(2000) 49 NSWLR 383; [2000] NSWCCA 309
R v Wilkinson
(No 5)
[2009] NSWSC 432
R v Youkhana
[2004] NSWCCA 412
SafeWork NSW v General Forest Tree Surgeon Pty Ltd
[2026] NSWIC 8
SafeWork NSW v
Nsaire
[2026] NSWIC 19
SafeWork NSW v Williams Timber Pty Ltd; SafeWork NSW v Easy Fall Guttering Pty Ltd
[2021] NSWCCA 233
Unity Pty Ltd v SafeWork NSW
[2018] NSWCCA 266
Veen v The Queen (No 2)
(1988) 164 CLR 465; [1988] HCA 14
Category:
Sentence
Parties:
SafeWork NSW (Prosecutor)
Prolec Australia Group Pty Ltd (Offender)
Representation:
Counsel:
T Hammond (Prosecutor)
G Diggins (Offender)
Solicitors:
Department of Customer Service (Prosecutor)
Sparke Helmore Lawyers (Offender)
File Number(s):
2025/205762
Publication restriction:
Nil
JUDGMENT
Prolec
Australia Group Pty Ltd
( Prolec ) conducted a business that involved light fabrication.
On 29 May 2023,
engineering and drafting trainee
and waterjet operator
Grace Dash
was
cleaning
a n electrically powered roller
m achine
(Roller Machine ) when h er
right hand was drawn between two
rollers and crus hed. She
sustain ed
serious injuries.
Prolec
appeared for sentence after pleading guilty to an offence that as a person who had a work health and safety duty pursuant to s
19(1 )
of the
Work Health and Safety Act 2011
(NSW) (WHS
Act) it failed to comply with that duty and thereby exposed
Ms
Dash
to a risk of death or serious injury contrary to s
32 of the WHS Act.
The risk particularised at paragraph
9
of Annexure A to the Summons is as follows:
“The risk was the risk of workers, in particular Ms Dash, suffering serious injury or death, in particular having their hands or fingers crushed and/or amputated, as a result of their hands or fingers coming into contact with moving parts of the Roller Machine.”
By its plea of guilty,
Prolec
accepts that it could have taken the following reasonably practicable steps to eliminate or at least minimise the reasonably foreseeable risk:
“(a) Developing, implementing and enforcing a documented standard safe work procedure (SWP) for cleaning the Roller Machine that included:
i. Implementing a lock-out tag-out procedure (using allocated padlocks by authorized personnel)
to prevent inadvertent reenergising of the machine during the cleaning process ;
ii Prohibiting cleaning of the machine in circumstances where it has not been electrically isolated;
iii. Ensuring workers’ attention is drawn to the safety warning plate on the machine;
(b) Requiring that workers performing the role of the Roller Machine cleaner
provided with instruction, information and training in the SWP described above
and assessed as competent and this is documented;
(c) Providing and maintaining adequate supervision of workers
required to operate or perform cleaning work on the Roller Machine .”
The maximum penalty for this offence is a fine of
17,315
penalty units ($ 1,860,843 ).
Facts
The prosecutor tendered
a Statement of Agreed Facts
(SO A F)
as part of
its evidence on sentence
which also
included an
ASIC Historical Company Extract for
Prolec ,
a report indicating that
Prolec
has no
prior
safety
convictions
and excerpts from
relevant guidance material . I have taken this document into account in coming to an appropriate sentence. What follows is a brief summary of the facts relevant to the offence to permit an understanding of the sentence imposed.
Background
Prolec
was incorporated
on 1 October 2009 in the name
Prolec
Electrical Servic es Pty Limited. On 10 September 2016 the entity changed to its present name.
Its sole director, Brad ley
Roy
Morro w ,
worked at
Prolec ’ s
premises
in
Tomago, New South Wales (NSW)
(the Site) , five days per week.
Other
Prolec
employees at the
S ite included :
Ms
Dash , who
had been
employed since 31 October 2022
and
was not responsible for cleaning or operating the Roller
Machine .
Michael Cavanagh ,
a
Prolec
leading hand since 8
August
2022
and
the supervisor for the afternoon shift on 29 May 2023 .
He had
more
than 16
years ’
experience
in metal fabrication and had operated many different types of machinery, including roller machines.
Michael Gibson ,
a fabricator welder
with 15 years ’
experience and
employed
since March 2021. His immediate supervisor was Mr
Cavanagh.
The
Roller Machine
Three to four times a year,
Prolec ’ s
business involved
the use of
a
Roller
Machine ,
comprising
four steel rollers .
The direction of rotation of the rollers was activated by two
foot pedals, neither of which were labelled. The Roller Machine control panel included two rotary switches and an emergency stop button. Only the emergency stop button on the front of the machine was clearly labelled .
When it was not being used ,
its power cord was unplugged and it was covered in fabric sheeting.
The Roller Machine was
generally
used to
bend sheet metal into round and cylindrical shapes , which did not require the
rollers
to
be cleaned.
However, at the time of the incident,
Prolec
had secured a job that required the Roller Machine
to
be used on aluminium sheeting .
The
rollers
needed to
be cleaned of potential contaminants in preparation
for that job . This was not a task
usually required
as part of
Prolec ’ s
operations.
The incident
At approximately 12:00pm, Ms Dash and Mr Cavanagh commenced their respective shifts. Both workers received a handover from workers on the previous shift and the Production Manager .
Mr Cavanagh
then
instructed Ms
Dash to organise a pallet rack and to keep an eye on the waterjet machine.
Sometime during her shift Ms
Dash observed Mr Gibson cleaning the Roller
Machine.
Mr Gibson
was an experienced sheet metal tradesperson who had operated and cleaned many comparable machines during the previous 15
years.
He
used a wire brush attached to a grinder to clean the machine while it was on ,
with
t he rollers rotating in reverse ,
meaning that
there
was no inward running nip point. At no time
during this task
did
Mr
Gibson place
his
hands on or around the rotating rollers.
Sometime
prior to 6:00pm, Ms
Dash asked Mr
Cavanagh if she could help clean the Roller Machine to assist with the workload. Ms
Dash had not
previously
undertaken any work in relation to this machine.
Mr
Cavanagh
agreed to the request
and gave Ms Dash
verbal instructions
in relation to cleaning the Roller Machine: the machine should be turned off at its control panel ;
the power supply to the machine should be off at the power point; the emergency stop button should be pressed; the top roller should be removed; cleaning
the roller should be done by hand using wax and grease remover from a spray bottle applied
using
a Scoth-Brite pad; and
upon completion
of the cleaning ,
the top roller should be put back in position.
Mr
Cavanagh
then
observed Ms
Dash cleaning the rollers for approximately 5 to 10 minutes
before
moving onto other tasks leaving
Ms Dash
to work
unsupervised. At the time that Mr
Cavanagh departed, the power supply to the Roller Machine was isolated, the emergency stop button was depressed and the power point to which the machine ’ s power cable was connected was switched off.
At approximately 6:00pm, Ms
Dash turned on the Roller Machine. This required her to turn the power point switch to the
‘ on ’
position, release the emergency stop button, reinstall the top roller and operate the switches on the control panel.
Wearing gloves, s he then
us ed
a cloth to clean residual dirt from the rollers.
Ms Dash
had
not been instructed to use a cloth for that purpose
and
nor had she
previously observed anybody else
doing so .
She depressed the foot pedal to cause the rollers to rotate in a forward direction during which her right hand was pulled into the rollers and crushed. Ms Dash was able to operate the foot pedal to cause the rollers to rotate in reverse to release her hand.
Mr Cavanagh heard Ms Dash calling for assistance and
along with Mr Morrow
provided first aid. Ms Dash was
transported
by ambulance
to the John Hunter Hospital where she underwent surgery.
Injuries
Ms Dash sustained serious crush injuries to her right hand, resulting in amputation of the index finger. She
underwent internal fixation surgery to repair the middle and ring fingers . Her injuries have
resulted in permanent impairment to her dominant hand .
Guidance material
Prior to the incident, the following industry guidance material was published
by SafeWork
NSW
and available to
Prolec :
The
SafeWork NSW Code of Practice, Managing the Risks of Plant in the Workplace,
December
2022
(Plant COP)
requires
the
PCBU
to
ensure
that
workers have
the necessary
information, training ,
and
instruction
concerning
the work and its associated risks.
It
states that plant should be isolated before
maintenance
or clea n ing starts.
The Plant COP
describes an isolation procedure as a
“ set of predetermined steps that should be followed when workers are required to perform tasks, for example maintenance, repair, installation and cleaning of plant ” .
It also
provides a lock-out procedure
and is supported by a
Guide to Machine Safety
and a
Safety Checklist: Machine Safety
.
The
SafeWork NSW
Plant, Equipment and Machinery Energy Isolation Guidelines
2022
provide s
a comprehensive guide to ensuring machines are properly isolated when necessary, including during maintenance and cleaning of machinery.
Systems of work prior to the incident
At the time of the incident,
Prolec
had
provided Ms
Dash with a
work health and safety (WHS)
induction. The handbook included
a general prohibition against workers commencing work that exposed them to a risk without first having received the appropriate level of induction or training to allow for safe completion of the work . I t did not include machine specific instruction o r
training that addressed WHS risks and hazards.
Ms
Dash was not required, instructed or expected to operate the Roller Machine as part of her ordinary responsibilities . She had
not been trained or assessed as competent in
its use .
She had not been provided
with
manuals and documentation relating to
its operation.
The date of the incident was the
first time Ms
Dash had been required to clean the machine .
The method of work
which she adopted
to clean
the Roller Machine, which involved the machine being turned
‘ on ’
and the rollers put in motion, was not normal practice at the
Site.
Mr Cavanagh had never seen such a procedure applied.
In the course of her employment with
Prolec , Ms
Dash had
only
operated the waterjet machine (in which she had been extensively trained and provided with a Safe Operating Procedure (SOP)) and the press machine. When operating the press machine Ms Dash had been directly supervised.
New workers at
Prolec
were supervised by an experienced worker or the leading hand .
O n the date of incident Ms
Dash was supervised by Mr
Cavanagh,
who had
extensive
prior experience both in the operation of roller machines
and in supervising staff.
He had also cleaned
th e
Roller Machine prior to the date of the incident.
However, he left Ms Dash alone
on the workshop floor after
supervising her for only
5 to 10 minutes.
Prol ec
had a SOP
for all machines used at the premises except for the Roller Machine. When the incident occurred,
Prolec
was in the process of developing a SOP for the Roller Machine . O n 28 April 202 3
it
booked and confirmed an
appointment
for a full safety inspection and consultation with an external WHS
consulta nt,
which was due
to take place
two days after the incident,
on 31
May
202 3 .
Systems of work after the incident
Following the incident, Mr Morrow notified SafeWork NSW .
On 30 May 2023
SafeWork
NSW
inspectors
attended the premises and were escorted through the workshop by Mr
Morrow. SafeWork
NSW issued
Prolec
with various
statutory notices
and
conducted interviews with Ms
Dash, Mr Cavanagh and Mr
Gibson.
Following the incident ,
and in compliance with the Improvement Notices
issued to it ,
Prolec :
a rranged for a competent person to inspect and repair the Roller
M achine
which included
labelling
the
switches and the foot pedal s . The costs of
this measure was approximately $552.50 ;
d eveloped and implemented
a
SOP
for the Roller Machine , which included steps to isolate and tag
out the
plant
during cleaning and maintenance. The SOP was
then
put on display next to the machine
and training was provided to all workers on the SOP;
c onducted a toolbox talk
and welfare checks with workers.
This involved
discuss ing
what was learnt from
the
incident ;
c onducted
and continues to conduct
further toolbox talks
including discussion s
on
a WHS topic or a SOP ; and
d ocumented verbal procedures and instructions.
Prolec
continues to work with an external WHS consultant to review health and safety procedures at the
Site .
Offender’s case on sentence
Prolec
relied on
two affidavits
of
Mr
Morrow
affirmed 24 July 2026 and
3 August 2026 . The following is a summary o f his
evidence, in addition to matters already set out in the
SO A F .
Mr Morrow has been the sole director and secretary of
Prolec
since it was incorporated in 2009
and i s responsible for overseeing all operations of the company, including business management, customer relations, procurement, production planning, staff management
and development, workshop inspections, WHS and financial performance.
He has over 26 years ’
experience in the industry.
Mr Morrow
is
a qualified electrician , having completed
qualifications
at TAFE
in Electrical Instrumentation ,
Metal Fabrication (Sheetmetal) Manufacturing
and
Engineering.
He has
obtained numerous site-specific competencies and licen c es to work within high-risk industrial and mining environments , including
an electrical licen c e, contractor licen c e (held by the business), WHS
White Card , forklift licen c e, Certificate III
in
Industrial Instrumentation and
a
statement of attainment in manufacturing and engineering.
He is committed
to
continuous learning for the development of himself and
Prolec ,
and has
participated in various industr y associations ,
and
attend ed
manufacturing and mining industry trade shows
as well as
supplier technical training sessions . He
has sought
guidance
from business coaches, mentors and other experienced business owners.
Expression of remorse and contrition
On behalf of
Prolec , Mr Morrow
apologised and
expressed
his sincere regret for the incident. He acknowledged
that
Prolec
has a responsibility to ensure the safety of workers and accepted that it failed to do so. Mr Morrow stated that
the safety of his workers is his number one priority and that
he
will do everything in his power to ensure something like this never happens again.
About
Prolec
Prolec
is a small manufacturing business based in Newcastle
that
employs between 10 to 15 people depending on the workload, including both Mr
Morrow and his wife Buruschke
Morrow.
It
is owned by BR and B Investments (BR&B), the corporate trustee of the Morrow Family Trust. Mr
and
Mrs
Morrow
are the directors and shareholders of BR&B, as well as the sole beneficiaries. BR&B is a non-trading entity
which
has never received any funds from
Prolec
and
d oes not have a bank account
or
lodge tax returns.
Mr Morrow gave evidence of
Prolec ’ s
community involvement
by
contributing
to the local community and charities, participating in local events and actively supporting the development of apprentices. He outlined various charitable donations made by
Prolec
including contributions to
Adamstown Public School,
Samaritans
Christmas
Drive , Endeavour Foundation and Dixon Park Surf Life Saving Clu b.
He also stated that
Prolec
has a tradition of supporting its
apprentices in WorldSkills Australia competitions
and that one of the company ’ s apprentices held the title of
‘ Hunter Region Wor ld Skills winner ’
awarded at the
competition .
Mr
Morrow stated that
Prolec
had not previously
been
prosecuted
for any kind of offence
or
the subject of any safety related enforcement action .
Systems of work prior to the incident
Mr Morrow
gave unchallenged evidence of the following systems of work in place at the time of the incident, in addition to those set out in the
SOAF .
Prior to July 2021,
Prolec
ha d
a WHS management system known as
‘ ProSafe ’ .
It comprised a set of policies and procedures to create and maintain a safe and healthy workplace.
Prosafe
applied to all persons working for
Prolec , including full time, part - time and casual employees, as well as any contractors.
In or around July 2021,
Prolec
engaged an external WHS consultant, Peninsula Australia Pty
Ltd
(Peninsula) , formerly known as
Employsure , to provide health and safety advice and consultancy services, as well as assistance with employee relations.
Peninsula provided
Prolec
with a suite of WHS documentation
to
update its WHS management system , including safety policies, plans, handbooks and standardised templates and forms .
On 3 August 2021, Peninsula undertook
an
online
initial health and safety review with
Prolec
due to restrictions
associated with
COVID-19 .
Pennisula
provided
Prolec
with a list of action items based on this review.
Prolec
addressed the items
by preparing
and documenting
SOP s for the standard machinery used
at the S ite.
Those SOPs were
updated in February or March 2023.
However, a n SOP for the Roller Machine was not prepared as it was
infrequently
used .
The Roller Machine was only operated by staff who had been specifically trained and
had
demonstrated competency in its use. Prior to the incident,
only the workshop supervisor and two other experienced sheet metal
workers were
authorised to use the Roller Machine.
Training on the Roller Machine was practical and provided by an experienced operator. It included: the purpose and capabilities of the machine; pre-use inspection of the machine; identifying hazards associated with the machine; correct setup of rollers and adjustment of settings; safe feeding and removal of material; correct positioning of hands and body during operation; emergency stop functions; isolation of the machine prior to maintenance or cleaning; housekeeping requirements; and supervision while competency was being developed.
Following
the
site visit and audit
conducted by
Peninsula
referred to at [
23
] above,
Prolec
addressed each of the further actions identified as being required . I t checked
all fire extinguishers ;
updated
first aid kit signage ; installed safety signage; labelled hazardous materials correctly
and implemented a procedure for their handling, use and storage; secured gas cylinders;
developed and
implemented pre-start
checklists
for all mobile
plant; assessed manual tasks; and made ergonomic adjustments for all workstations.
Since 2021,
Prolec
has paid
Peninsula
consultancy fees of
$76,457.98.
Prolec
currently pays Peninsula
a
monthly fee of $1,342.25.
Systems of work after the incident
The
measures taken by
Prolec
in response to the incident are
recorded in
the
SO A F
and summarised above. In addition to those measures, Mr
Morrow ’ s evidence
was that a lock out bag was purchased for the Roller Machine so that it could not be plugged into a power point by unauthorised personnel. When not in use, it was locked out with the lock out bag, covered up
and
stored against the wall of the works hop .
All plant and machinery
continue to be
regularly
inspected , maintained and service d
and there is a system for tagging out inoperable machines.
A training register
has also been
developed for all staff competent in the use of machinery.
In or around June 2023, an audit
was completed , with assistance from Peninsula,
ensuring
P rolec ’ s
SOPs
were
updated .
Refresher training and
instructions
were
subsequently
provided to all relevant employees on the updated SOPs.
Prolec
has
continued
to engage Peninsula since the
incident .
Peninsula provided hazard management
refresher
training to
Prolec
in February 2025.
The
most
recent site WHS review
was
completed
by Peninsula
on 26 March 2026.
Prolec
is currently addressing the further action items identified in this review.
Finally, Mr Morrow stated that
Prolec
has upgraded its equipment
by removing older machinery, replacing its forklift and improving its lifting equipment.
The Roller Machine was sold in February 2026.
Capacity to pay
Mr Morrow
provided
extensive evidence about
Prolec ’ s
capacity to pay a fine , supported
by
extensive
financial documentation .
That evidence
was as follows :
Prolec ’ s
annual
profits
were
$21,689
in the
2022/2023
financial year ;
$31,848
in the
2023/2024
financial year ;
and $ 34,432
in the
2024/2025
financial year .
Prolec ’ s
estimated
net loss
for the financial year end ed
30 June 2026
w as
$11,523.
No dividend has ever been declared or paid to BR&B.
Prolec ’ s
net assets
were $374,527 in the
2022/2023 financial year; $ 406,375
in the 2023/2024 financial year; and $ 440,807
in the 2024/2025 financial year.
Prolec
owes two debts to the ATO. The first debt for $128,715.59, with an outstanding balance of $123,932.30, is scheduled to be repaid by 25 January 2027. The second debt for $40,952.73, with an outstanding balance of $39,798.34, is scheduled to be repaid by 26 October 2026.
On 16 July 2026,
Prolec
obtained a business loan of $120,000 to pay its suppliers as it had no cash flow otherwise available .
As at 20 July 2026,
Prolec ’ s
bank account had a balance of minus $121,862.34. The available funds before reaching its overdraft limit were $18,137.66.
Further , i n
December 2025,
Prolec
purchased its own premises at 14
Rosegum
Road,
Warabrook
NSW
(New Premises) , after its landlord
advised that
the
Site it
previously leased
would be sold.
Mr Morrow stated that
this
purchase put considerable strain on
both
Prolec
and his family . Mrs Morrow personally took out a loan of $2 .55
million ,
secured by the family home
and
personal and corporate guarantees provided by Mr and Mrs Morrow, together with general security
agreements over the
property
owned and acquired by both
Prolec
and BR&B .
The monthly loan repayments of $15,509.13
(currently interest only to keep the repayments affordable)
are paid as rent by
Prolec
to Mrs
Morrow
who
then makes the loan repayments.
Prolec
intends to lease t he portion
of the
property which it does not occupy,
but
Mr
Morrow
deposed that
they have been unable to secure a
tenant
to date .
The estimated value of the New Premises is $2 .381
million .
The relocation
came at a substantial cost ( $ 126 ,235.30) and
created a
significant disruption to
Prolec ’ s
business
in January and February 2026 . From January to March 2026,
Prolec
made a net loss of $144,653.08, compared to a net profit of $28,145.35 in the period from April to June 2026 .
Mr Morrow ’ s evidence was that he
and
his wife
had
prioritised the long-term sustainability of
Prolec
over their own financial
benefit .
H is
gross wage
was
$64,000.04 in the 2022/2023, 2024/2025 and 2025/2026 financial years, and $74,000.04 in the 2023/2024 financial year , and his estimate, b ased on his commercial understanding and online research,
was
that comparable roles would attract a salary in the range of $120,000 to $250,000 .
Similarly, Mrs
Morrow , whose
role encompasses payroll, accounts payable and receivable, human resources and general administration
did not receive a wage
from
Prolec
until around 2017, having worked for the company for years prior.
Her
gross wage was $48,000.16 in the 2022/2023, 2024/2025 and 2025/2026 financial years, and $38,000.16 in the 2023/2024 financial
year .
Oral
evidence
The cross-examination of
Mr Morrow
traversed a number of matters covered by the SOAF.
In addition, Mr Morrow
gave evidence that
the projected loss for the 2025/2026 financial year was primarily due to th e change in premises
which
necessitated a temporary
cessation of
production.
His expectation was that
the company would become profitable again , now that the moved had been completed .
He accepted that the company had been solvent over the
previous
three years.
Mr Morrow ’ s evidence that the
loan for the
N ew
P remises, an investment in his wife ’ s name to enable the company to continue to trade , was obtained after receipt of financial advice
which included the ability of the company to repay the loan by way of
making rental payments to his wife. Mr Morrow accepted that the purchase came after the commencement of the instant proceedings but
stated that
Prolec ’ s
previous
premises was being sold, which required them to move and that the purchase of the
New Premise s was the solution.
Mr Morrow confirmed that the safety control measures set out at
paragraph s
30 to 36
of his
3 August 2026 affidavit were
in place prior to the incident
and that the
workers were trained only on
the machines which they were expected to operate as part of their role .
Mr Morrow was then
taken to
the workplace review summaries completed by Peninsula on 3 August 2021 and
31 May 2023, both of which
listed as outstanding the requirement to develop , implement and review SOPs for all powered plant and machinery and
ensure that they were displayed near the relevant plant or machinery for ease of reference.
He stated that
Prolec
had had some documents in place prior to 3 August 2021 , that they continued to improve from that date and that the fact that
Prolec
remained non-complaint in
2023
could have been due to
the absence of such a procedure for
the Roller Machine .
Mr Morrow was then taken to Ms Dash ’ s induction documentation
which she had signed without completing one of the checklists . Mr Morrow
could not explain the absence of markings on that particular checklist but stated
that
Prolec
satisfies itself that workers understand the material
because they are required to sign that they have read and understood it .
Mr Morrow confirmed that, prior to the incident,
Prolec
had a
practice of
having machinery regularly inspected, maintained and serviced and that a system was in place for tagging out inoperable machines.
He was then asked about a tagout procedure in which staff were trained in October 2025 . He stated that the documentation of that procedure was a loose end which needed to be tied up after the departure of the manufacturing manager , but that the procedure had been in place and implemented
prior to that .
Finally, Mr Morrow was taken to his evidence about having invited SafeWork
NSW to conduct a site inspection. He accepted that the invitation
was extended
to
SafeWork
NSW to attend the
S ite,
following receipt of a letter dated
25 July 2022, in which SafeWork
NSW
advised
that it had received allegations of
safety risks to
Prolec
employees .
Those allegations were fourfold:
lifting sheet metal onto a waterjet cutter
without a proper manual handling procedure and training ;
the absence of a first aid officer on site ;
a
failure to regularly test and tag electrical equipment ;
and
using forklift drivers who were not appropriately licensed.
Mr Morrow ’ s evidence was that he met with SafeWork
NSW
inspector David Gurr,
who went through the allegations with him and found
none of those issues ,
which SafeWork
NSW
considered to have been raised by a disgruntled employee on
departure from the business,
to be substantiated. Mr Morrow ’ s evidence was that the report
of the inspection
contained
three low priority
action items which were
promptly addressed , by buying a new forklift and
labelling pallets with their safe working load.
In re-examination, Mr Morrow confirmed that it was the letter from SafeWork
NSW which prompted
the invitation for SafeWork
NSW to visit the
S ite , that the SafeWork
NSW inspector expressly raised the issues from the 25 July
2022 letter and that the report issued in respect of that visit set out the only matters
for remediation identified by SafeWork
NSW
during that visit.
Consideration
I have had regard to the objects of the WHS Act set out in s 3 and the purposes of sentencing set out in s 3A of the
Crimes (Sentencing Procedure) Act 1999
(NSW) (CSP Act).
I have taken into account the maximum penalty for this offence:
Ma
r
karian v The Queen
(2005) 228 CLR 357; [2005] HCA 25
at [31] per Gleeson CJ, Gummow, Hayne and Callinan JJ (
Ma
r
karian
).
The Court arrives at the appropriate sentence through a process of
“ instinctive synthesis ”
in which the sentencing judge identifies all the factors that are relevant to the sentence, discusses their significance and then makes a value judgment as to the appropriate sentence given those factors:
Markarian
at [51].
Objective seriousness
The proportionality principle requires that a sentence should neither exceed nor be less than the gravity of the crime having regard to the objective circumstances:
Veen v The Queen (No 2)
(1988) 164 CLR 465; [1988] HCA 14
at
[ 472 ] ,
[ 485 ]-[48 6 ] ,
[ 490 ]-[491] ,
[ 496 ] . At common law, the term
“ objective circumstances ”
was used to describe the circumstances of a crime. The gravity of the offence was assessed by reference to its objective circumstances:
R v McNaughton
(2006) 66 NSWLR 566; [2006] NSWCCA 242
at [15].
This task requires the Court to consider where the conduct of
Prolec
falls in the range of conduct covered by the offence:
Baumer
v
T
he Queen
(1988) 166 CLR 51; [1988] HCA 67
at
[ 57 ] . As Whealy JA said in
BW v The Queen
[2011] NSWCCA 176 at [70] ( RS
Hulme and Harrison JJ agreeing at [75] - [76]):
“…This [assessment]
will generally indicate the appropriate range of sentences available which will reflect the objective seriousness of the offence committed, and set the limits within which a sentence proportional to the criminality of the offender will lie.”
The objective seriousness of an offence is to be determined by reference to the nature of the offending without reference to matters personal to a particular offender or class of offenders:
Muldrock
v The Queen
(2011) 244 CLR 120; [2011] HCA 39
at [27].
The sentencing judge should take into account not only the conduct which actually constitutes the crime, but also such of the surrounding circumstances as are directly related to that crime and are properly regarded as circumstances of aggravation or mitigation:
R v Wilkinson
(No 5)
[2009] NSWSC 432
at [61].
The existence of a reasonably foreseeable risk to safety that is likely to result in serious injury or death is a factor rel evant
to the gravity of the offence:
Capral Aluminium Limited v
WorkCover
Authority of New South Wales
(2000) 49 NSWLR 610; [2000]
NSWIRComm
71
at [82]. The question of foreseeability of the risk is to be determined objectively.
The Court of Criminal Appeal examined the sentencing process with regard to the WHS Act in
Nash v Silver City Drilling (NSW) Pty Ltd
;
Attorney General for New South Wales v Silver City Drilling (NSW) Pty Ltd
[2017] NSWCCA 96 . Under the heading
“ Assessment of Risk ” , Basten J A
said:
“[34]
The sentencing judge commenced his consideration with the proposition that ‘[g] reater
culpability attaches to the failure to guard against an event the occurrence of which is probable rather than an event the occurrence of which is extremely unlikely.’ However, the truth of that proposition depends upon other considerations, including (a) the potential consequences of the risk, which may be mild or catastrophic, (b) the availability of steps to lessen, minimise or remove the risk and (c) whether such steps are complex and burdensome or only mildly inconvenient. Relative culpability depends upon an assessment of all those factors.
Further, at [42] his Honour continued:
“The culpability of the respondent is not necessarily to be determined by the remoteness of the risk occurring, nor by a step-by-step assessment of the
various elements. Culpability will turn upon an overall evaluation of various factors, which may pull in different directions. Culpability in this case is reasonably high because, even if the pressure event of the force which occurred might not be expected to occur often, the seriousness of the foreseeable resultant harm is extreme and the steps to be taken to avoid it, which were not even assessed, were straightforward and involved only minor inconvenience and little, if any, cost…”
At [53] his Honour dealt with the proper approach to considering the objective seriousness of offences under the WHS Act, saying:
“…It is important to note that the risk to be assessed is not the risk of the consequence, to the extent that a worker is in fact injured, but is the risk arising from the failure to take reasonably practicable steps to avoid the injury occurring. To discount the seriousness of the risk by reference to the unlikelihood of injury resulting is apt to lead to error. The conduct in question is the failure to respond to a risk of injury, conduct which will be more serious, the more serious the potential injuries, whether or not they are likely to materialise. The objective seriousness of the conduct will also be affected by the ease with which mitigating steps could have been taken.”
The
prosecutor contended that
the
foreseeability of the
risk
was high , as
crush injuries from workshop machines are widespread ,
and the risk of them is well known
especially against the
background of
readily available and accessible
guidance material .
It noted that most of the c ontrol measures
which could
have been implemented to eliminate or minimise the risks
were n either
difficul t
n or expensive
to implement , as is
demonstrated by
the measures introduced after the incident.
The prosecutor also contended that the likelihood of the risk materialising was
relatively high
in circumstances where there was no SOP for the Roller Machine at the time of the incident , and an inexperienced worker was left to work unsupervised .
Prolec
submitted that the objective seriousness of the offence was
needed to be viewed in the context of
the following matters:
t he Roller Machine was rarely
used
and when it was not in use it was disconnected from the power supply . T he cleaning
of the
rollers was not a usual task required in
Prolec ’ s
operations
and arose
on the date of the incident
because of a particular job
the company
secured;
Ms Dash ’ s duties did
involve the use or cleaning of
the Roller Machine .
To her credit, Ms Dash
helped
the company ’ s workload
by
offering to clean
the Roller Machine;
h aving agreed to let Ms Dash clean the Roller Machine, Mr
Cavanagh provided detailed instructions as to how the task should be performed . M r
Cavanagh then supervised Ms
Dash and at the time he departed the instructions he
gave were being complied with;
and
t he risk arose because Ms Dash took
a series of deliberate steps contrary to Mr Cavanagh ’ s instructions. For example, Ms Dash
used a cloth to clean the rollers rather than the Scotch-Brite pad .
Prolec
accepted
that
it was foreseeable
that a worker like Ms Dash may depart from an oral procedure in which they had been trained , and that
a
written procedure for isolating and locking out the power supply to the Roller Machine , making the
operation of the machine impossible ,
should have been provided .
However, it distinguished the provision of oral instruction in this case, which was both detailed and demonstrated, with that
seen in
SafeWork
NSW
v
General Forest Tree Surgeon Pty Ltd
[2026] NSWIC 8
which Taylor J
at [51]
described as
“ the lowest order of
control ”
such
that it did significant ly
reduce
the gravity of the offending .
Despite
its accepted failures , Prolec contended that it was not an offender that merely paid lip service to its obligations under the WHS Act referring to the safety systems in place prior to the incident, as well as the measures implemented in response.
Further , Prolec contended that the likelihood of the risk materialising in the circumstances of this case was low .
Prolec contended that the need for Ms Dash to
take a number of deliberate actions
—
plug in and turn on the machine, remove the em ergency stop, refit the top roller to the machine ,
and
operate the forward rolling pedal
—
was such that
the realisation of the risk could not be said to be likely.
Finally,
Pro lec
contended that potential consequences of the risk materialising
included serious injury but that there
was insufficient evidence to find beyond reasonable doubt that any such injury had the potential to be fatal.
I accept that the risk of crush injuries from mobile plant is a
well known
and foreseeable risk , the control measures for which were not burdensome.
There is significant guidance material about the need to isolate and lock out
plant and machinery while cleaning and maintenance occur.
However, I also accept that
it was somewhat less foreseeable that the risk would materialise in all of the circumstances of this case .
As submitted by
Prolec , the Roller Machine was rarely used .
W hen it was used, it was not normally required to be cleaned .
I t was normally operated only by the supervisor and two experienced employees
and was not Ms Dash ’ s normal role,
and
she was given detailed instructions and observed for a brief period
to ensure that she was competent to perform the task .
F inally ,
Prolec
put a number of safety guards in p lace , such as isolating the machine
by turning
it off both on the control panel and at the wall socket,
activating the emergency stop button and removing the top roller.
For the risk to materialise, all of those control measures had to be deliberately reversed
and the machine had to be activated using the foot pedal.
The gravamen of this offence is
therefore
threefold . First,
Ms Dash was permitted to work on a machine in respect of which she had
had no formal training . Second,
after a period of instruction
and observation
she was left
to work
unsupervised . Third,
the machine was not locked out to prevent her turning it on and activating it with the foot pedals .
As submitted by
Prolec ,
had the last of those measures been in place, the incident could not have occurred.
Prolec
did not have the capability to lock out the machine at the time of the incident.
The
evidence establishes that
Ms Dash was exposed to the risk of a serious crush injury .
As devastating as her injuries were, they could
have been significantly worse .
However, I accept that the prospect of
Ms Dash
sustaining a fatal injury in all of the circumstances was unlikely .
Moral culpability of
Prolec
The prosecutor accepted that
Prolec
devoted considerable
resources
to
health and safety consultants and
had
a
“ quite
comprehensive ”
framework
in place.
However ,
it submitted that the benefit to be afforded to
Prolec
on account of that system was somewhat diluted
because of the gap in respect of the Roller
Machine. The prosecutor submitted that the
need for a SOP for
machines in general and
the
Roller Machine
in particular ,
should have been on
Prolec ’ s
radar
because of the input that it received from Peninsula in 2021 and again in 2023 about
the absence of a documented SOP .
In
assessing the moral culpability of the offender, I take into account that
Prolec
had demonstrated its commitment to complying with its duty under s
19(1) of the WHS
Act in that:
Ms Dash had received extensive training in the machine ordinarily operated by her
—
the waterjet machine .
Ms Dash was directly supervised when she operated the
p ress
m achine
—
the only other machine which she was required to operate as part of her role.
Ms Dash was supervised by Mr Cavanagh, who was a highly experienced employee both in operating the roller machines and supervising staff .
At the time of the incident,
Prolec
had SOPs for all of its machines other than the Roller Machine and the SOP for that machine, which was used only
three to four t imes per year, was underway.
Prior to the incident, only the workshop supervisor and two other
experienced sheet metal workers were authorised to use the Roller Machine.
At the time of the incident,
Prolec
was working with WHS consultant Peninsula ,
and it continues to do so in an ongoing way.
The induction of employees included the provision of SOPs for the machines that they were required to operate. Ms Dash received such an induction.
Prolec
conducted daily pre - start meetings and monthly
t oolbox
t alks which included discussions about safety when using machinery.
All plant and machinery were regularly inspected and maintained. There was a system in place for tagging out inoperable machines ,
which
were
then repaired by a competent service technician who confirmed that it was safe to use. All staff were informed of this.
Significantly,
a SafeWork
NSW
advisory visit
on
3 1 August 2022
—
nine
months before the incident , raised only three low level matters .
Prolec
acted promptly to address the matters raised, as it did in response to advice received from Peninsula.
Plainly,
Prolec
was a PCBU which devoted considerable attention and resources to meeting its WHS obligations. This materially reduces
Prolec ’ s
moral culpability for the offence .
Aggravating factors
The injury, emotional harm, loss or damage caused by the offence was substantial: s 21A(2)(g)
of the
CSP Act. In order for the aggravating factor to be established, the Court must be satisfied beyond reasonable doubt that the harm was greater or more deleterious than may ordinarily be expected for the subject offence:
R v Youkhana
[2004] NSWCCA 412 at [26].
The offence does not require an injury to be sustained, but merely the creation of a risk of death or serious injury. The
serious
injuries sustained by
Ms
Dash
are sufficient to establish the aggravating factor .
Mitigating factors
Prolec
has no prior convictions: s 21A(3)(e)
of the
CSP Act .
Prolec
is otherwise of good character: s 21A(3)(f)
of the
CSP Act.
I have previously set out some of the measures
which demonstrate its proactive approach to safety issues .
Th e
invitation to SafeWork
NSW to conduct a site visit on
31
August 2022 , following receipt of a complaint by a disgruntled employee elicited three matters of low priority
to
which
Prolec
gave immediate attention .
Further
Prolec
has been active in its support of the local community, as set out at [
31
] above.
The certificates of appreciation annexed to the
3 August 2026
affidavit of Mr
Morrow date
from 2014 – 2019 . The prosecutor contended that this somewhat tempered the weight to be
afforded to good character, particularly as the character references
provided related to Mr Morrow (whose good character was not in issue)
rather than
to
Prolec .
However, in finding
Prolec
to be a corporation of good character, I also rely on the evidence of
its engagement with industry organisations,
and the development of skilled local tradespeople by employing apprentices and trainees
and its tradition of supporting them to engage in World S kills competitions .
I find that the offender is unlikely to reoffend (s 21A(3)(g)
of the
CSP Act) and has good prospects of rehabilitation (s 21A(3)(h)
of the
CSP Act).
In that regard, I note that
Prolec
has been operating since 2009, a period of more than 14 years ,
without any prior convictions at the time of the incident .
The additional steps that it has taken since the incident
will ,
together with the ongoing engagement of
Peninsula ,
further increase the likelihood of its return to being a law - abiding entity .
I accept as genuine Mr Morrow ’ s evidence that he
wishes to ensure
that
an incident
such as that involving Ms Dash is not repeated.
Prolec
has shown remorse for the offence: s 21A(3)( i )
of the
CSP Ac t.
Mr
Morrow has apologised
on behalf of
Prolec
for the failures that led to
the injuries suffered by Ms Dash
and
accepted responsibility for its actions .
Mr and
Mrs Morrow ’ s communication with
Ms Dash and her mother
after the incident
offering support ,
and ultimately a n ongoing
position
with
Prolec ,
is a further
demonstration of this.
Prolec
entered a plea of guilty on
2 February 2026
to the charge particularised in
an
Amended Summons
of that date. The plea of guilty was entered at the
fourth
mention of proceedings commenced on
29 May 2025
and first li sted on 28 July 2025 .
Prolec
is entitled to a discount on penalty that reflects the utilitarian value of that early plea:
R v Thomson; R v Houlton
(2000) 49 NSWLR 383; [2000] NSWCCA 309
at [123];
R v Borkowski
[2009] NSWCCA 102
at [32]. The prosecutor did not take issue with the
offender ’ s
submission that it should be afforded a discount on sentence of 25% in recognition of its early guilty plea. I accept that a discount of 25% is appropriate in the circumstances: ss 21A(3)(k) and 22
of the
CSP Act.
Prolec
submits that its cooperation with the authorities is a matter which should operate in mitigation of the sentence to be imposed upon it:
s
21A(3)(m)
of the
CSP Act.
In that regard, Prolec relied upon the evidence that it cooperated with the
SafeWork NSW i nvestigation following the incident. Prolec also pointed to its invitation to SafeWork
NSW to conduct the site visit which occurred on
3 1 August 2022 .
However, in
oral submissions , Prolec
accepted that the level of its assistance
wa s not such that it should be afforded a discrete discount on sentence. Rather, it was a matter to be taken into account as part of the instinctive synthesis
exercise. The prosecutor accepted as much .
The
assistance to the authorities on which
Prolec
relies demonstrate
Prolec ’ s
good character and
strong
prospects of rehabilitation , and I take them into account in that way .
I also give considerable weight to this evidence in considering
the role of
specific deterrence
in the sentencing exercise
(addressed below).
Deterrence
The parties agreed that the
penalty imposed in relation to this offence must
reflect an element of general
deterrence.
The prosecutor submitted that specific deterrence
remained an active
but not significant
component in the sentencing exercise
because
P rolec
continues
to
operate in the industry
employ ing
12 people, including
inexperienced workers
who
require close supervision .
Prolec ’ s
submission , which I accept, is
that
the requirement for
the sentence impose d
to
effect
specific deterrence
is
substantially diminished
because of
all the circumstances of this matter.
The evidence to which I have referred demonstrates that
Prolec
was proactive in
implementing control measures to ensure employee safety prior to the incident.
The invitation to SafeWork
NSW to attend the
S ite in August 2022,
Prolec ’ s
engagement of
Peninsula
and the prompt manner in which it addressed safety issues raised
demonstrates as much.
Similarly, t here was a strong culture of conducting
daily pre-start meetings
and documenting
monthly
t oolbox
t alks
prior to the incident.
The
incident has heightened
Prolec ’ s
awareness of safety issues and
prompted the implementation of further safety measures.
Notably,
Prolec
no longer operates the Roller Machine, having sold it in
February
2026
a nd
has SOPs for all machines
that
it currently operates.
The evidence
before the Court is that such SOPs
were reviewed and updated
as a result of audits conducted both before and after the incident.
Capacity to pay a fine
Section 6 of the
Fines Act 1996
(NSW) requires the Court to have regard to the means of
Prolec
before imposing a fine. An offender that seeks to have a fine reduced on the basis of limited capacity to pay bears the evidentiary onus of convincing the Court that it should limit the amount of the fine.
An offender ’ s
capacity to pay is relevant but not decisive:
Mahdi Jahandideh v R
[2014] NSWCCA 178
at [16]. A substantial fine may still be warranted due to the seriousness of the offence and the need for general deterrence.
In
Unity Pty Ltd v SafeWork NSW
[2018] NSWCCA 266
at [79] the Court of Criminal Appeal recognised that a fine which may be crippling to a small business may have virtually no impact on the financial operations of a large corporation and that the maximum penalty for the offence was
“ undoubtedly ”
set having regard to that circumstance.
The
onus lies on
the
offender to establish, on the balance of probabilities, that it has an incapacity to pay a fine:
McColl v John Watson Building Services Pty Ltd and
Dowdon
Contracting Pty Ltd
[2004]
NSWIRComm
353
at [24].
To do this, it
“ must bring evidence fully disclosing its financial state ” :
SafeWork
NSW
v
Nsaire
[2026] NSWIC 19
at [60]
per Taylor J
(
Nsaire
).
Such material is to be appropriately scrutinised by the Court:
Nsaire
at [61].
Prolec
has provided extensive financial evidence, to which I have already referred, in support of its submission that it has reduced capacity to pay a fine because of its presently strai ten ed financial state, in part due to the need to relocate its business earlier this year. I accept that evidence ,
which satisfies me that the fine otherwise imposed ought to be moderated . The prosecutor accepted that some moderation of the fine was appropriate but
submitted
that it was necessary
to weigh that factor against a need for general deterrence. In that regard, the prosecutor pointed to
the increasing turnover of the business
year on year, together with the
increasing
equity and net assets . The prosecutor submitted that
Prolec ’ s
trajectory was positive ,
that
the decline in profitability due to the requirement for the business to change premises
was temporary and that
in the medium term the business was performing well .
In determining whether
Prolec
has limited capacity to pay a fine,
and
having accepted that submission, in determining the appropriate fine,
I have taken into account that
it
will also be required to pay the prosecutor ’ s costs:
SafeWork NSW v Williams Timber Pty Ltd; SafeWork NSW v Easy Fall Guttering Pty Ltd
[2021] NSWCCA 233 at [44] (per Wilson J with whom Beech-Jones CJ at CL and RA Hulme J agreed) ;
Nsaire
at [64] .
Those costs are agreed as being $37,500.
Penalty
I convict
Prolec
Australia Group Pty Ltd
of the offence as charged.
The appropriate fine is $ 8 0,000 , which will be reduced by
25 % to reflect the plea of guilty.
However, I reduce the fine to
$3 0 ,000 because of
Prolec ’ s
incapacity to pay a fine.
I make the following orders:
I convict
Prolec
Australia Group Pty Ltd
of the offence as charged.
I impose a fine of $ 3 0 ,000 .
Prolec
Australia Group Pty Ltd
is to pay the prosecutor ’ s costs
in the sum of $3 7,500 .
Pursuant to s 122(2)
of the
Fines Act 1996
(NSW), 50% of the fine is to be paid to the prosecutor.
**********
Amendments
28 August 2026
-
Coversheet – corrected representation.
DISCLAIMER - Every effort has been made to comply with suppression orders or statutory provisions prohibiting publication that may apply to this judgment or decision. The onus remains on any person using material in the judgment or decision to ensure that the intended use of that material does not breach any such order or provision. Further enquiries may be directed to the Registry of the Court or Tribunal in which it was generated.
Decision last updated:
28 August 2026
Official source: https://www.caselaw.nsw.gov.au/decision/19ffdea93a995885f08ece47